This thesis addresses a new technique of foaming on polymer-paperboard composites which combines the advantages of traditional polymeric foam with the environmental benefits of paperboard. Paperboard is sandwiched between two extruded polymeric layers of different densities. On application of heat, one face is foamed by the evaporating moisture in the board; the other face serves as a barrier. This work is directed at gaining a better understanding of the fundamental processes in foaming polymers on paperboard. The ultimate goal is to be able to produce uniform bubbles of a predetermined size on the surface so as to give optimum heat insulation and good tactile properties. Bubble growth was studied as a function of paperboard properties, polymer melt index, extrusion speed, polymer thickness, temperature and moisture content. The foam quality (thickness) is also related to the cell size distribution and various factors affecting it are identified. A combination of experimental techniques such as high speed imaging, infrared thermography and scanning electron microscopy is used for this purpose. Foaming on paper-polymer composites is caused by water vapor escaping through the pores present in the paperboard substrate and then foaming the polymer. The vapor driving force which dominates foaming and overcomes the less significant viscoelastic and surface tension opposition forces depends on the paperboard properties as well as on the ability of the polymer to bond with the paperboard. It was found that the bubble size distribution directly relates to the pore size distribution on the paperboard. The bubble size was also controlled by the thickness of the polymer layer and its ability to bond with the paperboard. Coalescence subsequently led to thicker foams due to the formation of larger sized bubbles.

The formation of layered nanoparticle films on the surface of wood fibers is reported in this study. The layer-by-layer (LbL) assembly technique was comprehensively investigated as a non-covalent surface modification method for lignocellulosic fiber. Nanocomposite-based lignocellulosic fibers were successfully fabricated by sequential adsorption of oppositely charged poly(diallydimethylammonium) chloride (PDDA) and clay nanoparticles in a number of repeated deposition cycles. Nanocomposite fibers displayed layered structure as indicated by the electrokinetic potential studies and scanning electron microscopy (SEM) analysis. Layer-by-layer films of PDDA and clay impacted the thermal stability of wood fibers. Average degradation temperature at 5 and 10% weight loss for modified fibers with 4 bi-layers increased by up to ~24 and ~15°C, respectively. Significant char residue formed for the LbL modified fibers after heating to 800°C, indicating that the clay-based coating may serve as a barrier, creating an insulating layer to prevent further decomposition of the material. Layer-by-layer film formation on wood fibers was investigated as a function of parameters related to fiber composition and solution conditions (ie. presence of lignin, salt concentration and pH). Elemental analysis of modified fibers revealed that PDDA adsorption to the fibers was reduced for all solution conditions for the samples with the highest content of lignin. Upon extracting the non-covalently attached lignin, the samples showed the greatest amount of PDDA adsorption, reaching to 1.5% of total mass, under neutral solution conditions without the presence of added electrolyte. Furthermore, the influence of both the amount of PDDA adsorbed onto the fiber surface and electrokinetic potential of modified fibers on subsequent multilayer formation was quantified. Under select fiber treatments, great amount of PDDA/clay (up to ~75% total mass for only 4 bi-layers) was adsorbed onto wood fibers through the LbL process, giving these high surface area fibers nanocomposite coatings. LbL modified fibers were melt compounded with isotactic polypropylene (PP) and compression molded into test specimens. The effect of LbL modification as a function of the number of bi-layers on composite performance was tested using the tensile, flexural, dynamic mechanical and thermal properties of fiber reinforced thermoplastic composites. LbL modified fiber composites had similar modulus values but significantly lower strength values than those of unmodified fiber composites. However, composites composed of LbL modified fibers displayed increased elongation at break, increasing by more than 50%, to those of unmodified samples. DSC results indicated that crystallization behavior of PP is promoted in the presence of wood fibers. Both unmodified and LbL modified fibers are able to acts as nucleating agents, which cause an increase of the crystallinity of PP. Moreover, results from tensile and flexural strength, dynamic mechanical analysis and water absorption tests revealed that the material (PDDA or clay) at the terminal (outer) layer of LbL modified fiber influences the performance of the composites. These findings demonstrate control over the deposition of nanoparticles onto lignocellulosic fibers influencing terminal surface chemistry of the fiber. Further investigation into using renewable fibers as carriers of nanoparticle films to improve fiber durability, compounding with thermoplastics that have higher melt processing temperatures, and tailoring terminal surface chemistry to enhance adhesion is justified by this research. / Ph. D.

<p>Primary cell walls are a composite of cellulose microfibrilsand hemicelluloses. Xyloglucan is the principal hemicelluloseof primary cell walls of dicotyledons. Xyloglucanendotransglycosylases (XETs) cleave and religate xyloglucanpolymers in plant cell walls. A XET (PttXET16A) from hybridaspen has been heterologously expressed and characterized inour lab.</p><p>To study XETs enzymology on a molecular level a series ofnovel xyloglucan oligosaccharides (XGOs) have been synthesized.The chromogenic 2-nitrophenol XGO and fluorogenic XGOs havebeen used as kinetic probes for PttXET16A. The first 3-Dstructure of the XET and of the enzyme-substrate complexrevealed new insights into the requirements fortransglycosylation.</p><p>Cellulose fibers are an important raw material for manyindustries. In a novel chemo-enzymatic approach, thetransglycosylating activity of XET was used for biomimeticfiber surface modification. The aminoalditol XGO derivate wasused as key intermediate to incorporate novel chemicalfunctionality into xyloglucan. TheXGO derivatives wereintegrated into xyloglucan with PttXET16A. The resultingmodified xyloglucan was used as a versatile tool fiber surfacemodification.</p>

Primary cell walls are a composite of cellulose microfibrilsand hemicelluloses. Xyloglucan is the principal hemicelluloseof primary cell walls of dicotyledons. Xyloglucanendotransglycosylases (XETs) cleave and religate xyloglucanpolymers in plant cell walls. A XET (PttXET16A) from hybridaspen has been heterologously expressed and characterized inour lab. To study XETs enzymology on a molecular level a series ofnovel xyloglucan oligosaccharides (XGOs) have been synthesized.The chromogenic 2-nitrophenol XGO and fluorogenic XGOs havebeen used as kinetic probes for PttXET16A. The first 3-Dstructure of the XET and of the enzyme-substrate complexrevealed new insights into the requirements fortransglycosylation. Cellulose fibers are an important raw material for manyindustries. In a novel chemo-enzymatic approach, thetransglycosylating activity of XET was used for biomimeticfiber surface modification. The aminoalditol XGO derivate wasused as key intermediate to incorporate novel chemicalfunctionality into xyloglucan. TheXGO derivatives wereintegrated into xyloglucan with PttXET16A. The resultingmodified xyloglucan was used as a versatile tool fiber surfacemodification.

In this study, several types of modified methods were tried for improving natural fiber reinforced composites and also three kind of natural fibers were used for reinforced composite. Plasma polymerization increased fiber tensile and composites mechanical properties. It is higher effect than alkali treatment. Resin impregnation was expected cheaper method than plasma polymerization. Polyvinyl Alcohol resin impregnation method can increase fiber tensile strength, interfacial shear strength between fiber and composites mechanical properties. And with Bamboo/polypropylene/maleic anhydride polypropylene water absorption ratio also can decrease. / 博士(工学) / Doctor of Philosophy in Engineering / 同志社大学 / Doshisha University

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