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ABSTRACT An evaluation of glass reinforced plastic pipe stub-flange behaviour during hydrostatic pressure testing is presented. Similar flanges made according to different manufacturing methods were analysed. Linear static analysis using MSC Patran / Nastran was performed to predict the critically loaded regions subjected to high stress concentrations. These regions were used for experimental strain gauge locations. Hydrostatic testing designed according to BS 5480 and ASTM F 37 was performed on assembled flange joints to initiate both leakage and ultimate material failure. Experimental strain results were compared to finite element numerical results at the selected locations. Fibre dominated failure characterised by cracks extending through the stub and matrix dominated failure characterised by interlaminar debonding were noticed. The need for further work analyzing GRP flanges subject to mechanical load and taking into account induced residual thermal stress effects is suggested.

E-glass has been widely used as a reinforcing material for years, especially as a plastic reinforcer in the production of GRP (Glass Reinforced Plastic). Failure of GRP materials under stress came in to the picture quite recently. Since then studies have been conducted in an attempt to understand the causes and the underlying behaviour. / Except for the last section of the research (analysis using a kinetic approach) where glass fibre was cut out to weigh approximately 1.0g, standard sized specimens were soaked in the required acid solutions of desired concentrations for varying temperatures and time frames. Wherever tensile strength retention was measured, LLOYD instrument was employed. Leaching of the cations were analysed using Inductively Coupled Plasma – Optical Emission Spectroscopy (ICP-OES and also know and ICP-AES). / The scope of this project can be divided in to four sections; first section involved investigating the effects of malonic acid. The study of malonic acid was narrowed to investigating the trend in strength retention. A rapid strength loss was observed initially followed by a much steady decline in the strength. However the continuation of the loss of strength was unmistakable throughout the time period of exposure. Furthermore, temperature can be observed as a facilitating factor in this degradation reaction. / Secondly the corrosive effect of glyoxylic acid on E-glass fibre was studied. This was explored at two different temperatures for two specific time frames using various concentrations of the acid of interest. The influence of this acid on the glass fibre was found out in terms of strength retention and loss of cations from the glass matrix. The mildness of this acid was accentuated by the fact that 70% or more of the strength was retained at all the conditions employed. A minima in strength retention was observed at 2M acid concentration similar to the trends observed in the past (Betz and Jones 2003 and Jones and Chandler 1986). Leaching of cations reflected this trend. The large strength retention could be related to the fewer amounts of Ca and K leached from the glass matrix (Kumosa and Qui, 1997). Similar to malonic acid, an unusually large amount of B was leached out that could be due to the favourable orientation of the anion with the trivalent ions during the complex formation. Yet again temperature was found to enhance the degradation process. / Next the extent of passivation (if any) showed by malonic acid was investigated using E-glass fibre pre-treated in 5M malonic acid and post treated in known corrosive acids hydrochloric acid and oxalic acid. Passivation of malonic acid was put to test through examination of strength retention of the fibres under these conditions. This segment was carried out as an extension of a finding (a behaviour synonymous to passivation) shown by malonic that surfaced the previous year by the present researcher. Increasing the pre-treatment time showed a great improvement in the retained strength for all the post-treatment acid mediums. Furthermore, while Jones and Betz (2004) featured 20-40% strength retention within a short time frame in 3M HCl, the immense amount of strength retention (60-70%) preceding pre-treatment should definitely be noted. Similarly strength retention of about 80% was observed when post-treated with the severely corrosive oxalic acid. Hence its is clear that passivation can be induced through prolonged pre-treatment in 5M malonic acid that could inhibit the attack of corrosive acid at least for a period of time. / The last fragment of the study focussed on understanding and working out the mechanism behind the reactions between the E-glass fibre and acid medium in terms of kinetics. The acids utilized were 1.5M malonic acid and 3M glyoxylic acid and the assessments were made through the analysis of the weight changes brought about by the acid medium at various temperatures and time frames. In addition leaching patterns of cations were evaluated as this could contribute in achieving the objective. Maximum weight loss reached 4% in glyoxylic acid while that for malonic acid exceeded 20%. The general trend was that the glass fibres lost weight in both acids for a period of time followed by an evident weight gain. Furthermore the weight loss results fit the first order rate law. While the leaching of cations reflects the weight loss for the shorter time frames, steady loss of ions was visible even for the longer time frames where the weight has increased. The weight gain could be explained in terms of binding of anions to certain cations on the glass surface, accounting for the hindrance in the loss of cations at the longer time frames as well. About 50% of weight loss was associated to Ca while 20% was to Al, leaving 6% to B where as the rest of the ions had shown almost insignificant contribution to the weight loss.