Thesis: M.S., Massachusetts Institute of Technology, Department of Mechanical Engineering, 1978 / Bibliography: leaves 25-27. / M.S. / M.S. Massachusetts Institute of Technology, Department of Mechanical Engineering

Inconel 718 is a high nickel content superalloy possessing high strength at elevated temperatures and resistance to oxidation and corrosion. The non-traditional manufacturing process of wire-electrical discharge machining (EDM) possesses many advantages over traditional machining during the manufacture of Inconel 718 parts. However, certain detrimental effects are also present. The top layer of the machined surface is melted and resolidified to form what is known as the recast layer. This layer demonstrates microstructural differences from the bulk workpiece, resulting in altered material properties. An experimental investigation was conducted to determine the main machining parameters which contribute to recast layer formation in wire-EDM of Inconel 718. It was found that average recast layer thickness increased with energy per spark, peak discharge current, current pulse duration, and open-voltage time and decreased with sparking frequency and table feed rate. Over the range of parameters tested, the recast layer was observed to be between 5 and 10 μm in average thickness, although highly variable in nature. Surface roughness of the cut parts showed an increase with energy per spark. Electron Probe Microanalysis (EPMA) revealed the recast layer to be alloyed with elements from the wire electrode. X-ray diffraction testing showed the residual tensile stresses evident near the cut surface to decrease with energy per spark. Additionally, nano-indentation hardness testing indicated that the recast layer is reduced in hardness and elastic modulus compared to the bulk material. Vibratory tumbling was found to be a moderately effective post-processing tool for recast layer removal when using pre-formed ceramic abrasive media or fine grained aluminum oxide.

The masers’s thesis is about the methods of non-destructive testing and about determining the properties of prestressed concrete. The first part pursues an introduction on the prestressed concrete, its essence and material properties. The next section describes the non-destructive diagnostic methods used in the practical part – the ultrasound impulse method, the resonance method and the rebound hardness test method. There are described destructive tests on the specimens for the calculation of the calibration. This is followed by a practical part, which describes the item tested - truss, its manufacturing, storage, and perform the test. Then search value are calculated from the test results and results are compared according to various procedures specified in the standards. The last section is devoted to the calculation of camber truss and loss of preload.

Indiana University-Purdue University Indianapolis (IUPUI) / Zirconia (ZrO2) is an important ceramic material with a broad range of applications. Due to its high melting temperature, low thermal conductivity, and high-temperature stability, zirconia based ceramics have been widely used for thermal barrier coatings (TBCs). When TBC is exposed to thermal cycling during real applications, the TBC may fail due to several mechanisms: (1) phase transformation into yttrium-rich and yttrium-depleted regions, When the yttrium-rich region produces pure zirconia domains that transform between monoclinic and tetragonal phases upon thermal cycling; and (2) cracking of the coating due to stress induced by erosion. The mechanism of erosion involves gross plastic damage within the TBC, often leading to ceramic loss and/or cracks down to the bond coat. The damage mechanisms are related to service parameters, including TBC material properties, temperature, velocity, particle size, and impact angle. The goal of this thesis is to understand the structural and mechanical properties of the thermal barrier coating material, thus increasing the service lifetime of gas turbine engines. To this end, it is critical to study the fundamental properties and potential failure mechanisms of zirconia. This thesis is focused on investigating the structural and mechanical properties of zirconia. There are mainly two parts studied in this paper, (1) ab initio calculations of thermodynamic properties of both monoclinic and tetragonal phase zirconia, and monoclinic-to-tetragonal phase transformation, and (2) image-based finite element simulation of the indentation process of yttria-stabilized zirconia. In the first part of this study, the structural properties, including lattice parameter, band structure, density of state, as well as elastic constants for both monoclinic and tetragonal zirconia have been computed. The pressure-dependent phase transition between tetragonal (t-ZrO2) and cubic zirconia (c-ZrO2) has been calculated using the density function theory (DFT) method. Phase transformation is defined by the band structure and tetragonal distortion changes. The results predict a transition from a monoclinic structure to a fluorite-type cubic structure at the pressure of 37 GPa. Thermodynamic property calculations of monoclinic zirconia (m-ZrO2) were also carried out. Temperature-dependent heat capacity, entropy, free energy, Debye temperature of monoclinic zirconia, from 0 to 1000 K, were computed, and they compared well with those reported in the literature. Moreover, the atomistic simulations correctly predicted the phase transitions of m-ZrO2 under compressive pressures ranging from 0 to 70 GPa. The phase transition pressures of monoclinic to orthorhombic I (3 GPa), orthorhombic I to orthorhombic II (8 GPa), orthorhombic II to tetragonal (37 GPa), and stable tetragonal phases (37-60 GPa) are in excellent agreement with experimental data. In the second part of this study, the mechanical response of yttria-stabilized zirconia under Rockwell superficial indentation was studied. The microstructure image based finite element method was used to validate the model using a composite cermet material. Then, the finite element model of Rockwell indentation of yttria-stabilized zirconia was developed, and the result was compared with experimental hardness data.

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This diploma thesis deals with construction and technological survey of the reinforced concrete structure. The first part of the diploma thesis deals with the properties of the reinforced concrete and with the building survey methods applied in the second part of the thesis. The second part of the diploma thesis focuses on diagnostics of existing structure. More specifically, the hardness of the concrete is tested using a Schmidt hammer and then it is further specified by testing the cores. The reinforcement in the reinforced concrete is also tested using electromagnetic indicator, ground-penetrating radar, and chopped probes. Lastly, a static assessment of the selected girder and column is conducted.

<p dir="ltr">To decrease the use of fossil fuels that generate greenhouse gases, there has been a push to find alternative processes for electricity generation. An attractive renewable alternative is to use solar-thermal energy for grid level electricity production. One method used to generate electricity from the conversion of solar-thermal energy is concentrated solar power (CSP) via the power tower paradigm, which involves an array of mirrors that concentrate sunlight to a spot on a tower. The light heats up a heat transfer fluid which later transfers the thermal energy to a working fluid that expands so as to spin a turbine to generate electricity. Current CSP plants have a peak operation temperature of 550℃, but improvements to the heat exchanger are integral to increasing the peak operation temperature of such plants to a 750℃ target. Ceramic/metal composites (cermets) have been proposed for use as heat exchangers in these CSP plants due to the creep resistance of the ceramic component and toughness of the metal component. One potential material that has an attractive combination of properties for this application is the alumina/chromium (Al2O3/Cr) cermet, given the rigidity and creep resistance of the Al2O3 component and the high-temperature toughness of the Cr phase. Compared to other oxidation-resistant oxide/metal cermets, the Al2O3 and Cr components of this cermet have a relatively close average linear thermal expansion match from 25℃ to 750℃, which is advantageous due to the thermal gradients and thermal cycling of the heat exchanger during operation.</p><p dir="ltr">In this dissertation, the Al2O3/Cr cermet was produced via reaction forming (RF) or reactive melt infiltration (RMI). The RF method involves the reaction of Cr2O3 and Al constituent powder mixtures at high temperature and modest pressures to obtain dense Al2O3/Cr plates. The RMI method involves immersing a shaped porous Cr2O3 preform into an Al or Al-Cr alloy bath to infiltrate and react to form Al2O3/Al-Cr plates. For both methods, the plate microstructure was analyzed for the various reaction conditions. The adiabatic temperature increase for the reaction between Cr2O3 and Al liquid or Al-Cr liquid alloys was calculated. Thermal properties (linear coefficient of thermal expansion, heat capacity, thermal diffusivity, thermal conductivity) and mechanical properties for the RF Al2O3/Cr plates were also measured. Lastly, the reaction kinetics between dense, polycrystalline Cr2O3 and a liquid Al-35at% Cr alloy were experimentally determined at various temperatures and compared to models based on different rate-limiting steps.</p>

The main theme of this diploma thesis is a building survey and diagnostics of a reinforced concrete construction. In the first, theoretical part the focus lies on a description of each method for testing constructions and their evaluation. The second, practical part focuses mainly on finding of material characteristics and reinforcement of particular parts of the construction. On basis of obtained information, the final part of this paper focuses on static assessment of chosen parts of the construction.

The aim of my master’s thesis is to develop a brief overview of the historical development of brick, diagnosis methodologies of masonry structures and their application in the practical part for evaluation of structural survey masonry, carried out at the Faculty of Philosophy, Masaryk University in Brno.