The presented research discusses the design, analysis, and testing of a low current, LaB6 heaterless hollow cathode for space propulsion applications. A heaterless design using LaB6 is chosen to reduce complexity and increase electrical power efficiency and robustness. Argon propellant is used due to its more favorable breakdown voltage characteristics compared to xenon. An original model for the insert region plasma is derived by combining several analyses in literature. This model allows the simultaneous calculation of many plasma and thermal parameters in the cathode using only two completely unobtrusive measurements, and requires several assumptions which are common in hollow cathode research. The design of the cathode and its subsystems are presented in detail. No diagnostics were used in the cathode except direct voltage measurements in the power circuit. A discussion of emitter poisoning and ignition behavior is presented. The cathode is characterized by measuring anode and keeper voltages as a function of anode current and propellant flow rate, with the cathode discharging directly to a flat metal anode. Results are consistent with those obtained by previous investigations of argon hollow cathodes. This data is used with the derived plasma model to calculate the dependence of various parameters on current and flow rate. A discussion of the spot-plume transition behavior is presented. Finally, insights and design improvements are discussed based on the experimental results. / Master of Science / In recent years, the space industry has seen rapidly accelerating growth due to the continuing advancement of technology. A critical area of spacecraft technology is the spacecraft’s propulsion system, which allows the vehicle to achieve and maintain its desired orbit or trajectory through space. One class of propulsion systems known as “electric propulsion” uses electrical power to accelerate the fuel of the spacecraft. These types of propulsion systems are far more efficient than traditional propulsion systems, which use chemical reactions to create thrust. One of the main components of certain types of electric propulsion systems is the hollow cathode, which initiates and sustains the thruster operation. In this research, a hollow cathode with several non-conventional characteristics is developed and tested. First of all, standard hollow cathodes use a heater to bring the cathode up to operational temperature, but this design is heaterless which offers several benefits to the cathode and electrical power system designs. Secondly, the cathode uses a non-conventional choice of material for the “emitter”, which emits electrons when heated and allows the cathode to operate. Lastly, while typical electric propulsion systems use xenon for fuel, this cathode uses argon which has several benefits over xenon including cost. An overview of electric propulsion is presented, as well as a new physics-based model of this type of cathode that allows useful calculations based on simple measurements. The design and test results of the cathode are discussed in detail, with several interesting and insightful behaviors that were noted during testing. Heaterless cathodes have the potential to improve the efficiency, cost, and weight of electric propulsion systems, and this research therefore contributes to an important field for the future of space exploration.

This study explores the possibility of miniaturizing magnetoplasmadynamic thrusters (MPDTs) to significantly lower power and discharge current levels compared to most conventional MPDTs. A design alternative for MPDTs using a discharge channel with a rectangular cross-section is presented that enables the implementation of strong external magnetic fields to increase the applied-field Lorentz force. The thruster concept uses heaterless calcium aluminate electride (C12A7:e-) hollow cathodes as the electron source. A prototype of the concept intended for the low-amp current range generates thrust in the low millinewton range with a specific impulse ranging between 400 s and 1200 s at power levels below 500 W but shows high thermal power losses to the anode. A further miniaturized version of the concept intended for the sub-amp current range is thermally more sustainable but requires high mass flow rates to achieve a stable discharge, limiting the achievable specific impulse.

Electric Propulsion (EP) is widely acknowledged as a crucial technology for future space missions, offering significant propellant savings and enabling exploration of planetary missions with smaller spacecraft (s/c). For precise attitude control of these smaller spacecraft, Field Emission Electric Propulsion (FEEP) has emerged as a favorable option due to its exceptional thrust controllability. However, the successful operation of FEEP, as well as most other EP systems, relies on an electron source, typically a Hollow Cathode (HC), to neutralize the ion beam. This cathode’s behavior must be characterized through ground testing before being integrated with the thruster. Once integrated, the whole thruster undergoes further testing. While the testing phase plays an essential role in achieving mission objectives, there is a scarcity of comprehensive papers describing the design of test setups for cathodes, such as Heaterless Hollow Cathode (HHC), or EP thrusters like FEEP. The lack of detailed information makes it challenging for those not well-versed in this particular testing methodology to effectively replicate the tests. In an effort to address this issue, this thesis utilizes literature studies and thermal analyses to propose a HHC test setup by focusing on the anode configuration and the electrical interface; Subsequently, parts of this HHC test setup are reused in a conceptual vacuum chamber adaptation, facilitating testing of FEEP. Specifically, for the HHC setup, two stainless steel plate-shaped anodes are manufactured, and an accompanying electrical schematic diagram is presented to demonstrate the proper connection of power supplies and other necessary equipment. For the FEEP setup, a chevron beam target, an aluminum shield to protect the pump, and a heat-dissipating stand are introduced. These two test setups, along with the underlying motivation, can ideally simplify future cathode and thruster testing processes, especially for those having limited familiarity with this subject matter. / Elektrisk framdrivning är allmänt erkänt som en avgörande teknologi för framtida rymduppdrag eftersom elektrisk framdrivning erbjuder betydande bränslebesparingar och möjliggör utforskning av planetära uppdrag med mindre rymdfarkoster. För exakt styrning av dessa mindre rymdfarkoster har fältjonisationsframdrivning framträtt som ett fördelaktigt alternativ på grund av sin exceptionellt styrbara drivkraft. Dock är den framgångsrika driften av fältjonisationsframdrivning, liksom de flesta andra elektriska framdrivningssystem, beroende av en elektronkälla, vanligtvis en hålkatod, för att neutralisera jonstrålen. Denna katods beteende måste karakteriseras genom marktester innan den integreras med drivsystemet. Efter integrationen genomgår hela drivsystemet ytterligare tester. Trots att testfasen spelar en avgörande roll för att uppnå uppdragsmålen finns det en brist på omfattande rapporter som beskriver utformningen av testupplägg för katoder, såsom värmelösa hålkatoder, eller elektriska framdrivningssystem så som fältjonisationsframdrivning. Den bristfälliga informationen gör det svårt för dem som inte är insatta i denna specifika testmetodik att effektivt replikera testerna. I ett försök att lösa detta problem använder denna avhandling litteraturstudier och termiska analyser för att föreslå en testuppsättning för en värmelös hålkatod genom att fokusera på anodkonfigurationen och det elektriska gränssnittet; Därefter återanvänds delar av denna värmelösa hålkatods-testuppsättning i en konceptuell vakuumkammar-anpassning för att underlätta testning av fältjonisationsframdrivning. Specifikt för den värmelösa hålkatods-uppsättningen tillverkas två platta anoder av rostfritt stål, och ett tillhörande schematiskt diagram över det elektriska gränssnittet presenteras för att demonstrera korrekt anslutning av strömförsörjning och annan nödvändig utrustning. För fältjonisationsframdrivnings-uppsättningen introduceras ett chevron-mönstrat jonstråle-mål, ett aluminiumskydd för pumpen och ett värmeavledande stativ. Dessa två testuppsättningar, tillsammans med den underliggande motiveringen, kan i bästa fall förenkla framtida testprocesser för katoder och drivsystem, särskilt för dem som har begränsad kännedom om ämnet.