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Electronic Packaging Strategies for High Current DC to DC ConvertersBarlow, Fred D. III 15 July 1999 (has links)
Current trends in electronics are toward the use of reduced voltages. In the past, 5 V and higher voltages have been the standard, however, currently, 3.3V and 2.5V circuits are becoming increasingly common. While the operating voltage is decreasing, electronic systems are becoming more complex. The net result is that in many, cases, the current required by the next generation of electronics will be far greater than in the past. These increased currents and low voltages pose dramatic problems for designers not the least of which is the effect of electronic packaging and circuit implementation on the overall power supply performance.
In addition, for many applications, space and weight are at a premium and converters are needed to power low voltage circuit assemblies that are highly efficient, low in weight, and small in total height and foot print.
This dissertation addresses these trends and needs through the design, fabrication and evaluation of a 3.3V DC/DC converter. Designs of 3.3V, 2.5V, and 1.5V are presented and evaluated while a 3.3V, 100 watt converter with a power density of 157 watts/in³ has been fabricated and evaluated in a miniature form. This converter utilizes a implementation strategy developed by the author which was selected due to its ability to handle the current levels required and its compact size.
Specific contributions of this work include:
• Analysis of the effects of packaging on low voltage high current converters in order to provide a guideline for converter implementation. This analysis has been performed for 3.3 V, 2.5 V, and 1.5 V designs, respectively.
• Development of high efficiency 2.5 V, 100 watt and 1.5 V, 75 watt designs based on previously reported half bridge topologies.
• Development of a packaging strategy which allows the fabrication of low voltage compact converters with high efficiency. A 3.3 V converter has been fabricated and with the simulated data validated these experimental results.
For very low (less than 50 watts and / or less than 10 amps) and high power levels (hundreds of amps or kilowatts), the implementation strategy is normally clear; PCB/IMS, and DBC respectively. However, for applications in the middle range of power or current level, the optimum implementation is often unclear. The question that this work seeks to answer is under what conditions are different implementation schemes most suitable. / Ph. D.
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Heat transfer in high current density electrical machinesCamilleri, Robert January 2016 (has links)
The aim of this research is to increase the current density of electrical machines by improving the heat transfer from the stator. Hence, this research investigates key heat transfer parameters that limit convective and conductive heat transfer. The current density is interdependent on temperature and parameters governing heat transfer. Therefore, thermal analysis of electrical machines is important to design high current density electrical machines. This research starts by investigating the role air-cooled axial flux machines in the context of electric transportation. These are found to suffer from thermal limitations, forcing the propulsive power to be distributed among several wheels. The machine topology is found to play an important role in the heat transfer limits. The internal rotor topology suffers from heat transfer limits from the casing while the internal stator topology suffers from heat transfer in the rotor-stator gap. Addressing the latter is more challenging. This research does this by investigating a novel evaporative cooling mechanism to transport heat from the machine's internal stator to the outer rotor. A proof of concept was experimentally established and the challenges for adopting this mechanism to an electrical machine are investigated. The research focus is turned to direct oil-cooled machines. These do not suffer from the same thermal limits as they use an external radiator to expel heat. However, direct liquid cooled machines suffer from a non-uniform flow distribution, which affects the stator temperature distribution. To investigate this problem, an efficient thermo-fluid model was developed to predict the flow and temperature distribution in an oil-cooled stator. This was compared to CFD models and validated to within 6% of experimental results. The stator temperature distribution is improved by carefully controlling the flow distribution. The hot spot temperature is reduced by 13 K, doubling the insulation lifetime, or for the same hot spot temperature increasing the current density by 7%. The heat transfer coefficient an oil-cooled machine was measured by adapting the double layer thin film heat flux gauge technique. Correlations for the heat transfer coefficient on the pole piece surfaces are established and compared with analytical and CFD predictions. Finally the focus is turned to conductive heat transfer in concentrated windings. These are shown to suffer from a severe temperature gradient. Heat is transferred from one winding layer to the next and a hotspot is formed on the layer with the longest thermal path. The hotspot limits the current density of the machine. A lumped parameter thermal model was developed to predict the value and location of the hotspot in concentrated windings. To shorten the thermal path of the windings, a heat sink was interleaved between the windings. The new construction offers a reduction in hotspot temperature by up to 70 K. For the same maximum temperature the current density is increased by 30%. This thesis revisits flat windings and addresses their manufacturing challenges. Lastly, the relevance of thermal contact resistances is broadened to the general thermal design of electrical machines. This research shows that modeling the thermal resistance at the interface of concentric geometry by a constant parameter is an oversimplification. This was experimentally demonstrates to change with heat flux, contact pressure and material properties.
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Challenges associated with thick target preparation of WO3 for high current production of 186Re via deuteron irradiationBalkin, E. R., Strong, K. T., Smith, B. E., Gagnon, K., Dorman, E., Emery, R., Pauzauskie, P., Fassbender, M. E., Cutler, C. S., Ketring, A. R., Jurisson, S. S., Wilbur, D. S. 19 May 2015 (has links) (PDF)
Introduction
Rhenium-186 (t1/2 = 3.72 d) is very attractive for use as a theranostic agent in targeted radionuclide therapy (Eβ max = 1.072 MeV (> 76.6 %); Eγ = 137.2 keV)1. Previously published investigations of high specific activity 186Re production have utilized the 186W(p,n)186Re or 186W(d,2n)186Re reactions2-5. Our group is interested in the refinement and scale-up of the production of high specific activity 186Re by cyclotron irradiations of 186W with deuterons; including investigations of the most suitable target material. WO3 has been successfully used as a target material in proton irradiations by two other groups4,5. Further, the physical properties of WO3, such as the reported monoclinic with Pc space group, body centered cubic crystal structure6 and melting point of 1473 °C, made for an attractive target material as sintered and other more structurally robust pressed pellet target preparations could be explored. Thus, this study reports on the characterization and suitability of WO3 as a full-thickness target material for the deuteron production of 186Re.
Materials and Methods
Assessments of WO3 for target material suitability and structural integrity were made on thick targets (~1 g) prepared using both commercially available and converted WO3 by either uniaxially pressing (13.8 MPa) of powdered WO3 into an aluminum target support or by placing sintered WO3 pellets (1105 °C for 12 hours) into an aluminum target support.
In some experiments, WO3 pellets were prepared by dissolution of Wmetal with H2O2, then treatment with 1.5 M HCl. The recovered hydrated WO3 was calcinated at 800 °C for 4 hours, allowed to cool to ambient temperature, pulverized with a mortar and pestle, uniaxially pressed at 13.8 MPa into pellets with a 13 mm die, and subsequently sintered in a tube furnace under flowing Ar at 1105 °C for 3, 6, and 12 hours. Material characterization and product composition analyses were conducted with SEM, EDS, XRD, Raman spectroscopy, and visible photoluminescence spectroscopy.
Thick WO3 targets were irradiated for 10 min at 10 µA with nominal extracted deuteron energies of 17 MeV. Gamma-ray spectroscopy was per-formed to assess production yields and radionuclidic byproducts at least 24 hours post EOB.
Results
While the color of the commercially available WO3 is slightly different (dull, pale green) than the brighter more yellow color of the chemically processed WO3, X-ray diffraction spectrometry (XRD) indicated the two samples were virtually identical.
Attempts to determine how the duration of the sintering process (at 1105 °C) affects the chemical/physical nature of the pellet yielded surprising results. In contrast to the characteristic annealed appearance of sintered material, grains of the WO3 sample appeared more densely packed, but not sintered to one another as had been seen during higher temperature (1550 °C) reductions of WO3 irrespective of the time interval used.
Full-thickness pressed or sintered pellets of WO3 were found to disintegrate upon irradiation with the deuteron beam, allowing for the direct irradiation of the aluminum target body producing 24Na as a contaminant. Upon retrieval of the target support it was observed that the WO3 had vaporized, discoloring the surface of the well in the target support and coating the walls of ~61 cm (24 inches) of the terminal portion of the beamline, which then required decontamination. We believe that these observations are the result of outgassing oxygen species that subsequently reacted with the aluminum target support. While these findings are in sharp contrast with the successful production yields and isolations previously reported by both Shigeta et al. and Fassbender et al., we believe that these differences are attributable to differences in target design (previous studies utilized an en-closed target with cooling in front of and behind the target) necessitated by the configuration of our target station.
Conclusions.
The physical properties of powdered WO3, including its lower melting point and more suitable compressibility than powdered Wmetal, seemed to enhance the structural integrity of a WO3 pellet (whether pressed or sintered). However, when compared to our recent successes with the use of Wmetal based targets, the disappointing degradation of our WO3 targets when irradiated with the incident deuteron beam has led us to believe that Wmetal is the more viable target material for 186Re production in our facility.
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“5th generation” high current solid target irradiation systemJohnson, R. R. 19 May 2015 (has links) (PDF)
Introduction
A new high current (up to 50 kW) solid target irradiation system is being built. While retaining the same beam power capability of the previous target generation, the system is a totally new design with many improvements, simplified constriction, more reliable operation and a novel approach to target handling, beam collimation and beam diagnostic.
Unlike the previous, three-part soldered target, the new target is fabricated from a single piece of metal.
Material and Methods
The target (or rather the target-material holder) is a single metal plate (usually copper or silver) incorporating the seals and the cooling channels (FIG. 1). The target is placed in the beam at 7°. Depending on target material and coolant flow the target can handle beam powers up to 50 kW (FIG. 2).
Target transfer (utilizing a special shuttle) is pneumatic. Part of the transfer pipe is shown above the target station.
Except the target o-rings (a part of each target) there are no elastomer seals in the system; all is of soldered/welded construction and metal seals.
Sectional view (FIG. 3.) shows that target in place in the chamber. The target and the chamber are electrically insulated from the rest of the system, thus forming a Faraday cup for accurate current measurement.
The collimator is formed of a two part silver casting. It is designed to handle up to 10 kW of beam power. Four-sector silver mask in front of the collimator allows precise beam cantering.
The collimator parts were cast using 3D printed wax patterns. This allowed to create a complex pattern of cooling channels that are difficult to produce by machining (FIG. 4.)
All the actions of target shuttle landing and the target placing are performed by three air cylinders. All three are fitted with Vespel SP22 (Du Pond) seals.
Unlike previous systems that used mechanical grabbers to manipulate the target, low vacuum is employed to hold the target during removal from the shuttle and placing in the irradiation chamber. This greatly simplifies the operation and is more reliable.
The pneumatic transfer system is using two vacuum producer to transfer the target shuttle between the target station and the hotcell. Both landing terminals in the target station and hotcell, as well as the transfer line itself, are under negative pressure preventing any spread of contamination.
The hotcell landing terminal incorporates a fully automatic target-material dissolution system. After landing, the target is removed from the shuttle and the active face pressed against a reaction vessel where the dissolution takes place (FIG. 5.)
All the functions of target transfer, placing and manipulations are controlled by a simple PLC (FMD88-10 PLC, Triangle Research)
Results and Conclusion
While intended mostly for cladding with metallic target materials, a special version of the target was designed to handle salts or oxides that can be fused and retained in grooves on the target face (FIG. 6.) Despite the poor thermal conduc-tivity of most of those materials, this target can handle high beam currents.
FIGURE 7 shows a thermal modelling of the cen-tral 10×25 mm segment of the target (highest heat flux region under a Gaussian beam). Copper target with rubidium chloride fused in 0.8 mm wide and 1.7 mm deep grooves and spaced by 0.5 mm (60% coverage). Beam of 70 MeV energy and 400 μA intensity is collimated 20 % (320 μA on target). Cooling-water flow is set to 25 l/min.
Cladding the target face with a thin metallic layer can help containing the target material. This process is currently under development.
Most aspects of the system operation and con-striction were successfully used in the previous “generations” of targets in the last 30 years. The new system will provide improved performance with a simpler and more reliable design, lower maintenance and lower consumables cost.
FIGURE 8 shows the “4th generation” system and target (2005). Dozens variants of this design are in use all over the world.
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DESIGN OF A HIGH-CURRENT TRANSCONDUCTANCE AMPLIFIER FOR AN MRI-GUIDED ROBOTIC HEART CATHETERGaines, Matthew Harmon 25 January 2022 (has links)
No description available.
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Field Emission Properties of Carbon Nanotube Fibers and Sheets for a High Current Electron SourceChristy, Larry A. 10 October 2014 (has links)
No description available.
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A practical high current 11 MeV production of high specific activity 89ZrLink, J. M., O'Hara, M. J., Shoner, S. C., Armstrong, J. O., Krohn, K. A. 19 May 2015 (has links) (PDF)
Introduction
Zr-89 is a useful radionuclide for radiolabeling proteins and other molecules.1,2 There are many reports of cyclotron production of 89Zr by the 89Y (p,n) reaction. Most irradiations use thin metal backed deposits of Y and irradiation currents up to 100 µA or thicker amounts of Y or Y2O3 with
~ 20 µA irradiations.3,4 We are working to develop high specific activity 89Zr using a low energy 11 MeV cyclotron. We have found that target Y metal contains carrier Zr and higher specific activities are achieved with less Y. The goal of this work was to optimize yield while minimizing the amount of Y that was irradiated.
Material and Methods
All irradiations were done using a Siemens Eclipse 11 MeV proton cyclotron. Y foils were used for the experiments described here. Y2O3 was tried and abandoned due to lower yield and poor heat transfer. Yttrium metal foils from Alfa Aesar, ESPI Metals and Sigma Aldrich, 0.1 to
1 mm in thickness, were tested. Each foil was irradiated for 10 to 15 minutes.
The targets to hold the Y foils were made of aluminum and were designed to fit within the “paper burn” unit of the Siemen’s Eclipse target station, allowing the Y target body to be easily inserted and removed from the system. Several Al targets of 2 cm diam. and 7.6 cm long were tested with the face of the targets from 11, 26 or 90o relative to the beam to vary watts cm−2 on the foil. The front of the foils was cooled by He convection and the foil backs by conduction to the Al target body. The target body was cooled by conduction to the water cooled Al sleeve of the target holder.
Results and Conclusion
The best target was two stacked, 0.25 mm thick, foils to stop beam. 92% of the 89Zr activity was in the front 0.25 mm Y foil. With the greatest slant we could irradiate up to 30 µA of beam on tar-get. However, the 13×30 mm dimensions of the foil was more mass (0.41 g) and lower specific activity than was desired. Redesign of the target gave a target 90o to the beam with 12×12 mm foils (0.15 g/foil) that were undamaged with up to 30 µA irradiation when two foils were used. This design has a reduction in beam at the edges of ~10%. With this design, a single Y foil, 0.25 mm thick sustained over 31 µA of beam and a peak power on target of 270 watts cm−2. The product was radionuclidically pure 89Zr after all 89mZr and small amounts of 13N produced from oxygen at the surface had decayed (TABLE 1).
Our conclusion is that the optimum target is a single 0.25 mm thick Y foil to obtain the greatest specific activity at this proton energy. This produces 167 MBq of 89Zr at EOB with a 15 minute and 31 µA irradiation. We are continuing to redesign the clamp design to reduce losses at the edge of the beam.
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MESFET Optimization and Innovative Design for High Current Device ApplicationsJanuary 2011 (has links)
abstract: There will always be a need for high current/voltage transistors. A transistor that has the ability to be both or either of these things is the silicon metal-silicon field effect transistor (MESFET). An additional perk that silicon MESFET transistors have is the ability to be integrated into the standard silicon on insulator (SOI) complementary metal oxide semiconductor (CMOS) process flow. This makes a silicon MESFET transistor a very valuable device for use in any standard CMOS circuit that may usually need a separate integrated circuit (IC) in order to switch power on or from a high current/voltage because it allows this function to be performed with a single chip thereby cutting costs. The ability for the MESFET to cost effectively satisfy the needs of this any many other high current/voltage device application markets is what drives the study of MESFET optimization. Silicon MESFETs that are integrated into standard SOI CMOS processes often receive dopings during fabrication that would not ideally be there in a process made exclusively for MESFETs. Since these remnants of SOI CMOS processing effect the operation of a MESFET device, their effect can be seen in the current-voltage characteristics of a measured MESFET device. Device simulations are done and compared to measured silicon MESFET data in order to deduce the cause and effect of many of these SOI CMOS remnants. MESFET devices can be made in both fully depleted (FD) and partially depleted (PD) SOI CMOS technologies. Device simulations are used to do a comparison of FD and PD MESFETs in order to show the advantages and disadvantages of MESFETs fabricated in different technologies. It is shown that PD MESFET have the highest current per area capability. Since the PD MESFET is shown to have the highest current capability, a layout optimization method to further increase the current per area capability of the PD silicon MESFET is presented, derived, and proven to a first order. / Dissertation/Thesis / M.S. Electrical Engineering 2011
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Spínaný stejnosměrný laboratorní zdroj 30V 60A / Laboratory DC power supply 30V 60AGábel, Marián January 2021 (has links)
The master thesis deals with design of a switched DC power supply with output parameters of 30 V 60 A. The power supply uses the connection of two single switch forward converters with opposite phase. The topology was chosen based on a comparison of specific schematics in the first part. The body of the thesis is covered in chapter which deals with design and analysis of power circuits of the converter. The chapter describes detailed design of pulse transformers, dimensioning of semiconductors and cooling system of the converter. For lower power losses, the system of synchronous rectifying is chosen at the output of the circuit. The regulation of the output is based on cascade structure with a superior voltage and dependent current loop. Appropriate over current protection is provided by sensing the output current and using current transformers for primary current measure.
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Challenges associated with thick target preparation of WO3 for high current production of 186Re via deuteron irradiationBalkin, E. R., Strong, K. T., Smith, B. E., Gagnon, K., Dorman, E., Emery, R., Pauzauskie, P., Fassbender, M. E., Cutler, C. S., Ketring, A. R., Jurisson, S. S., Wilbur, D. S. January 2015 (has links)
Introduction
Rhenium-186 (t1/2 = 3.72 d) is very attractive for use as a theranostic agent in targeted radionuclide therapy (Eβ max = 1.072 MeV (> 76.6 %); Eγ = 137.2 keV)1. Previously published investigations of high specific activity 186Re production have utilized the 186W(p,n)186Re or 186W(d,2n)186Re reactions2-5. Our group is interested in the refinement and scale-up of the production of high specific activity 186Re by cyclotron irradiations of 186W with deuterons; including investigations of the most suitable target material. WO3 has been successfully used as a target material in proton irradiations by two other groups4,5. Further, the physical properties of WO3, such as the reported monoclinic with Pc space group, body centered cubic crystal structure6 and melting point of 1473 °C, made for an attractive target material as sintered and other more structurally robust pressed pellet target preparations could be explored. Thus, this study reports on the characterization and suitability of WO3 as a full-thickness target material for the deuteron production of 186Re.
Materials and Methods
Assessments of WO3 for target material suitability and structural integrity were made on thick targets (~1 g) prepared using both commercially available and converted WO3 by either uniaxially pressing (13.8 MPa) of powdered WO3 into an aluminum target support or by placing sintered WO3 pellets (1105 °C for 12 hours) into an aluminum target support.
In some experiments, WO3 pellets were prepared by dissolution of Wmetal with H2O2, then treatment with 1.5 M HCl. The recovered hydrated WO3 was calcinated at 800 °C for 4 hours, allowed to cool to ambient temperature, pulverized with a mortar and pestle, uniaxially pressed at 13.8 MPa into pellets with a 13 mm die, and subsequently sintered in a tube furnace under flowing Ar at 1105 °C for 3, 6, and 12 hours. Material characterization and product composition analyses were conducted with SEM, EDS, XRD, Raman spectroscopy, and visible photoluminescence spectroscopy.
Thick WO3 targets were irradiated for 10 min at 10 µA with nominal extracted deuteron energies of 17 MeV. Gamma-ray spectroscopy was per-formed to assess production yields and radionuclidic byproducts at least 24 hours post EOB.
Results
While the color of the commercially available WO3 is slightly different (dull, pale green) than the brighter more yellow color of the chemically processed WO3, X-ray diffraction spectrometry (XRD) indicated the two samples were virtually identical.
Attempts to determine how the duration of the sintering process (at 1105 °C) affects the chemical/physical nature of the pellet yielded surprising results. In contrast to the characteristic annealed appearance of sintered material, grains of the WO3 sample appeared more densely packed, but not sintered to one another as had been seen during higher temperature (1550 °C) reductions of WO3 irrespective of the time interval used.
Full-thickness pressed or sintered pellets of WO3 were found to disintegrate upon irradiation with the deuteron beam, allowing for the direct irradiation of the aluminum target body producing 24Na as a contaminant. Upon retrieval of the target support it was observed that the WO3 had vaporized, discoloring the surface of the well in the target support and coating the walls of ~61 cm (24 inches) of the terminal portion of the beamline, which then required decontamination. We believe that these observations are the result of outgassing oxygen species that subsequently reacted with the aluminum target support. While these findings are in sharp contrast with the successful production yields and isolations previously reported by both Shigeta et al. and Fassbender et al., we believe that these differences are attributable to differences in target design (previous studies utilized an en-closed target with cooling in front of and behind the target) necessitated by the configuration of our target station.
Conclusions.
The physical properties of powdered WO3, including its lower melting point and more suitable compressibility than powdered Wmetal, seemed to enhance the structural integrity of a WO3 pellet (whether pressed or sintered). However, when compared to our recent successes with the use of Wmetal based targets, the disappointing degradation of our WO3 targets when irradiated with the incident deuteron beam has led us to believe that Wmetal is the more viable target material for 186Re production in our facility.
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