This thesis details a study of the structural behavior of Hybrid-Composite Beams (HCB) consisting of a fiber reinforced polymer (FRP) shell with a concrete arch tied with steel prestressing strands.  The HCB offers advantages in life cycle costs through reduced transportation weight and increased corrosion resistance. By better understanding the system behavior, the proportion of load in each component can be determined, and each component can be designed for the appropriate forces. A long term outcome of this research will be a general structural analysis framework that can be used by DOTs to design HCBs as rapidly constructible bridge components. This study focuses on identifying the load paths and load sharing between the arch and FRP shell. Testing was performed by applying point loads on simple span beams (before placing the bridge deck) and a three beam skewed composite bridge system.  Curvature from strain data is used to find internal bending forces, and the proportion of load within the arch is found. Additionally, a stress integration method is used to confirm the internal force contributions.  The tied arch carries about 80% of the total load for the non-composite case without a bridge deck.  When composite with a bridge deck, the arch has a minimal contribution to the HCB stiffness and strength as it is below the neutral axis. For this composite case the FRP shell and prestressing strands resist about 85% of the applied load while the bridge deck carries the remaining 15% to the end diaphragms and bearings. / Master of Science

The objective of the research presented in this thesis was to study and optimize the transverse deck reinforcement for a skewed concrete bridge deck supported by Hybrid Composite Beams (HCB's).  An HCB consists of a Glass Fiber Reinforced Polymer outer shell, a concrete arch, and high strength seven wire steel strands running along the bottom to tie the ends of the concrete arch together.  The remaining space within the shell is filled with foam.  The concrete arch does not need to be cast until the beam is in place, making the HCB very light during shipping.  This lowers construction costs and time since more beams can be transported per truck and smaller cranes can be used.  HCB's are quite flexible, so AASHTO LRFD's design model for bridge decks, as a one-way slab continuous over rigid supports, might not apply well to the HCB's deck design. A skewed three HCB girder bridge with a reinforced concrete deck and end diaphragms was built in the laboratory at Virginia Tech.  Concentrated loads were applied at locations chosen to maximize the negative and positive moments in the deck in the transverse direction.  The tests revealed that the transverse reinforcement was more than adequate under service loads. An Abaqus model was created to further study the behavior of the bridge and to help create future design recommendations.  The model revealed that the HCB bridge was behaving more like a stiffened plate at the middle section of the bridge, indicating that the flexibility of the girders needed to be considered. / Master of Science

A test program for the Hybrid-Composite Beam (HCB) was conducted prior to its use for the replacement of a skewed, simply-supported bridge (Tide Mill Bridge). The HCB is an innovative combination of conventional materials and ideas in a structural beam. The beam consists of a concrete arch tied with prestressing strand that is placed within a Fiber-Reinforced Polymer (FRP) box. Behavior in individual HCB's and a three HCB-system was examined to determine the appropriateness of the current design methodology developed by John Hillman and the simplifying assumptions made within it. Such assumptions include strain compatibility and linear-elastic behavior. Three HCB's were tested at the structures laboratory at Virginia Tech. During individual beam tests, the predicted behavior of the FRP box and prestressing strand agreed with experimental results. The tests revealed the arch was susceptible to local bending and behaved far differently from predicted. Overall, the beams were shown to behave linearly. A final test was performed to apply the design live load to the system. Slight non-linear behavior was observed in the beams. Distribution factors for the system were also investigated and compared to AASHTO and Hillman's model. AASHTO factors were conservative for exterior girders but unconservative for interior girders. Hillman's factors were often conservative but were in agreement for the shear in the exterior girder. The current design procedure appeared to predict FRP and strand behavior well, but the behavior of the arch appeared to differ greatly from the other components of the HCB. / Master of Science

Fiber-reinforced polymeric (FRP) composites are being considered for structural members in bridge construction as lighter, more durable alternatives to steel and concrete. Extensive testing and analysis of a pultruded, hybrid double web beam (DWB) developed for use in bridge construction has been conducted at Virginia Tech. A primary purpose of this testing is the development of a structural design guide for the DWB, which includes stiffness and strength data. The design manual also includes design allowables determined through a statistical analysis of test data. Static testing of the beams, including failure tests, has been conducted in order to determine such beam properties as bending modulus, shear stiffness, failure mode, and ultimate capacity. Measuring and calculating the shear stiffness has proven to be an area of particular interest and difficulty. Shear stiffness is calculated using Timoshenko beam theory which combines the shear stiffness and shear area together along with a shear correction factor, k, which accounts for the nonuniform distribution of shear stress/strain through the cross-section of a structure. There are several methods for determining shear stiffness, kGA, in the laboratory, including a direct method and a multi-span slope method. Herein lays the difficulty as it has been found that varying methods produces significantly different results. One of the objectives of current research is to determine reasons for the differences in results, to identify which method is most accurate in determining kGA, and also to examine other parameters affecting the determination of kGA that may further aid the understanding of this property. This document will outline the development of the design guide, the philosophy for the selection of allowables and review and discuss the challenges of interpreting laboratory data to develop a complete understanding of shear effects in large FRP structural members. / Master of Science

Fiber reinforced polymeric (FRP) composite materials are beginning to find use in construction and infrastructure applications. Composite members may potentially provide more durable replacements for steel and concrete in primary and secondary bridge structures, but the experience with composites in these applications is minimal. Recently, however, a number of groups in the United States have constructed short-span traffic bridges utilizing FRP members. These demonstration cases will facilitate the development of design guidelines and durability data for FRP materials. The Tom's Creek Bridge rehabilitation is one such project that utilizes a hybrid FRP composite beam in an actual field application. This thesis details much of the experimental work conducted in conjunction with the Tom's Creek Bridge rehabilitation. All of the composite beams used in the rehabilitation were first proof tested in four-point bending. A mock-up of the bridge was then constructed in the laboratory using the actual FRP beams and timber decking. The mock-up was tested in several static loading schemes to evaluate the bridge response under HS20 loading. The lab testing indicated a deflection criterion of nearly L/200; the actual field structure was stiffer at L/450. This was attributed to the difference in boundary conditions for the girders and timber panels. Finally, the bridge response was verified with an analytical model that treats the bridge structure as a wood beam resting upon discrete elastic springs. The model permits both bending and torsional stiffness in the composite beams, as well as shear deformation. A parametric study was conducted utilizing this model and a mechanics of laminated beam theory to provide recommendations for alternate bridge designs and modified composite beam designs. / Master of Science

The Route 601 Bridge in Sugar Grove, Virginia spans 39 ft over Dickey Creek. The Bridge is the first to use the Strongwell 36 in. fiber reinforced polymer (FRP) double web beam (DWB) in its superstructure. Replacement of the old bridge began in June 2001, and construction of the new bridge was completed in October 2001. The bridge was field tested in October 2001 and June 2002. This thesis details the field evaluation of the Rt. 601 Bridge. Using mid span deflection and strain data from the October 2001 and June 2002 field tests, the primary goal of this research was to determine the following AASHTO bridge design parameters: wheel load distribution factor g, dynamic load allowance IM, and maximum deflection. The wheel load distribution factor was determined to be S/5, a dynamic load allowance was determined to be 0.30, and the maximum deflection of the bridge was L/1500. Deflection results were lower than the AASHTO L/800 limit. This discrepancy is attributed to partial composite action of the deck-to-girder connections, bearing restraint at the supports, and contribution of guardrail stiffness. Secondary goals of this research were to quantify the effect of diaphragm removal on girder distribution factor, determine torsion and axial effects of the FRP girders, compare responses to multiple lane symmetrical loading to superimposed single lane response, and compare the field test results to a finite element and a finite difference model. It was found that diaphragm removal had a small effect on the wheel load distribution factor. Torsional and axial effects were small. The bridge response to multilane loading coincided with superimposed single lane truck passes, and curb-stiffening effects in a finite difference model improved the accuracy of modeling the Rt. 601 Bridge behavior. / Master of Science

The Route 601 Bridge spans 39 ft over Dickey Creek in Sugar Grove, VA and represents the first use of Strongwell's 36 in. double web beam (DWB) as the main load carrying members for a traffic bridge. The bridge was designed for AASHTO HS20-44 and AASHTO alternate military loading with a targeted deflection limit of L/800. For the preliminary design, conservative properties for the 36 in. DWB were assumed based on experience at Virginia Tech with Strongwell's 8 in. DWB used in the Tom's Creek Bridge. An elastic modulus (E) of 6,000 ksi and a shear stiffness (kGA) of 20,000 ksi-in2 were assumed and used with Timoshenko shear deformable beam theory to characterize the beams and determine the deflections. This thesis details the experimental work conducted in conjunction with the design of the Route 601 Bridge, which had two goals. First, a deck-to-girder connection was tested to determine if a bolted connection could develop composite action between the girder and the deck. This connection was shown to provide a significant amount of composite action when used with the 8 in. DWB and a composite deck, but little or no composite action when used with the 36 in. DWB and a glue-laminated timber deck. Second, eleven 36 in. DWB's were tested to determine their stiffness properties (EI and kGA) to insure that these properties were above the values assumed in the preliminary design, and all the beams had stiffness properties that were close to or above the assumed values. The eleven beams were also proof tested to a moment equivalent to five times the service load moment to insure the safety of the Route 601 Bridge, and one beam was tested to failure to determine the failure mode and residual stiffness of the 36 in. DWB. Finally, based on these results eight beams were chosen for the Route 601 Bridge. / Master of Science