10. Internationales Fluidtechnisches Kolloquium:Group 1 | 2: Novel System Structures Group 3 | 5: Pumps Group 4: Thermal Behaviour Group 6: Industrial Hydraulics

10. Internationales Fluidtechnisches Kolloquium

Die Dissertation beschäftigt sich mit der Untersuchung und Entwicklung definiert beleuchteter Photobioreaktorsysteme (klassische Systeme wie Schüttelkolben und Blasensäule als auch neuartige Konzepte) für reaktionskinetische Untersuchungen. Diese dienen zur Untersuchung des Einflusses des Lichts auf das Wachstum phototropher Organismen, als Modellorganismus wurde das Cyanobakterium Arthrospira platensis ausgewählt.

The automation of hydraulic mobile machinery, such as excavators, requires high performance control solutions. In hydraulics, this means fast and accurate force, velocity and position control of hydraulic cylinder. Especially the force control is known to be difficult with traditional servo valves. Fast digital hydraulic valves together with modern control solutions can overcome this problem. This paper uses a new force control solution, which is based on the fast digital hydraulic valves and model based control principle. The control solution is applied in a heavy axis mimicking dynamics of mobile machine booms. Experimental results show good force, velocity and position tracking performance with varying load masses. The slow velocity performance is also much improved when compared to the earlier results.

Independent metering poses a possibility to improve energy efficiency of throttlecontrolled hydraulic single-rod cylinder drives. This paper deals with energetic potentials gained through variable circuitry that come along with independent metering. A method to assess energetic potentials is described, based on load specific, optimal operating modes. As a means of yielding maximum energy efficiency for a wide range of applications, a smooth mode switching algorithm that minimizes losses and allows good motion tracking is proposed. The mode switching algorithm is validated in simulation and on a test stand.

Poppet valves are popular components of hydraulic systems, but they sometimes induce vibration in these systems. In particular, the vibration phenomenon of a poppet valve in a cavitation state is a troublesome problem in hydraulic systems, because the dynamic effects of cavitation on the poppet valve are difficult to predict. In this research, we investigated the vibration phenomenon of the poppet valve in the cavitation state in a visualization experiment and numerical simulation. We found in numerical simulation that it is possible to predict the tendency of the vibration by assuming that the bulk modulus of hydraulic oil is affected by the ratio of cavitation bubbles mixed in the oil. Additionally, we proposed a simple method of estimating the quantity of cavitation bubbles through visualization experiments and image processing. We then improved the prediction accuracy of the poppet valve behavior by applying the bubble mixing ratio obtained using the method in the numerical simulation model. The described methods not only avoid the sensor effect on the flow field but also save the additional measurement cost, and they are easy to apply to hydraulics systems.

Electro-hydraulic proportional flow valves are widely used in hydraulic industry. There are several different structures and working principles. However, flow valves based on the existing principles usually have some shortcomings such as the complexity of the system and additional energy losses. A concept for a two-stage poppet flow valve with pilot pressure drop – pilot spool opening compensation is presented, and the linear relationship between the pilot stage and main stage, the semi-empirical flow equation are used in the electronic flow controller. To achieve the accurate control of the outlet flow, the actual input voltage of the pilot spool valve is regulated according to the actual pilot pressure drop, the desired flow rate and the given input voltage. The results show that the pilot pressure drop – pilot spool opening compensation method is feasible, and the proposed proportional flow control valve with this compensation method has a good static and dynamic performance.

Bulk modulus of hydraulic oil represents the resistance of hydraulic oil to compression and is the reciprocal of compressibility. The bulk modulus is a basic thermodynamic property of hydraulic oil that has a very important influence on work efficiency and dynamic characteristics of hydraulic systems, especially for the hydraulic systems at ultra-high pressure or ultra-high temperature. In this study, a bulk modulus experimental equipment for hydraulic oil was designed and manufactured, two types of hydraulic oil were selected and its isothermal secant bulk modulus were measured at pressures to 140MPa and temperatures of 20~180°C. Compared the experimental results with the calculated results from the prediction equations of liquid bulk modulus that proposed by Klaus, Hayward, and Song, it is found that the experimental results are not completely identical with the calculated results.

Fuel cost represents a significant operating expense for owners and fleet managers of hydraulic off-highway vehicles. Further, the upcoming Tier IV compliance for off-highway applications will create further expense for after-treatment and cooling. Solutions that help address these factors motivate fleet operators to consider and pursue more fuelefficient hydraulic energy recovery systems. Electrical hybridization schemes are typically complex, expensive, and often do not satisfy customer payback expectations. This paper presents a hydraulic energy recovery architecture to realize energy recovery and utilization through a hydraulic hydro-mechanical transformer. The proposed system can significantly reduce hydraulic metering losses and recover energy from multiple services. The transformer enables recovered energy to be stored in a high-pressure accumulator, maximizing energy density. It can also provide system power management, potentially allowing for engine downsizing. A hydraulic test stand is used in the development of the transformer system. The test stand is easily adaptable to simulate transformer operations on an excavator by enabling selected mode valves. The transformer’s basic operations include shaft speed control, pressure transformation control, and output flow control. This paper presents the test results of the transformer’s basic operations on the test stand, which will enable a transformer’s full function on an excavator.

This contribution presents an operating strategy for a novel valve structure for mobile machines’ working hydraulics which combines the flexibility and energetic benefits of individual metering with the functionality of common primary pressure compensation (IPC). The aim is to set up a system that uses a minimal amount of sensors and simple control algorithms. A control strategy theoretically described in /1/ is modified to facilitate the practical implementation on a mini excavator implement as a test rig. This test rig consists only of components that are currently available off-the-shelf to show that it is possible to develop an individual metering system under these economic restrictions. The novel is more energy efficient than common flow sharing systems but provides the same functionality. The control algorithm is experimentally evaluated in terms of functionality and energy consumption. Simulations show potential for further improvements.