Noise is a circumstance of ordinary life and mainly originated by continually growing dynamic and the rapid development of society. In the industrial environment there are noise-intensive parts that influence the condition of present operators negatively. Thus, measures of noise abatement have been investigated intensely by industrial companies as well as federal agencies. As a subdomain of fluid power pneumatics is especially known for characteristic noise emission by the use of air as power transmission. The transient decompression of air from pressure levels up to 8 bar and partly high flow rates nearby sonic speed cause the emergence of direct airborne noise at vent ports of pneumatic components. The following paper outlines the mechanisms that induce the emission of high sound pressure levels. In order to achieve reproducible results a test bench for varying pneumatic standard components is introduced. Based on a selection of those components results are compared to standardized measurement procedures whether fulfilling the standardizations’ requirements. In conclusion, two benefits are achieved. Firstly, standardization is derived enabling neutral comparison of standard pneumatic components’ noise emission. Secondly, the measures can be evaluated to determine the most promising way to redesign pneumatic components of lower noise emissions.

In current production systems, automation and handling of workpieces is often solved by use of vacuum technology. Most production systems use vacuum ejectors which generate vacuum from compressed air by means of the Venturi effect. However, producing vacuum with compressed air is significantly less efficient than using other principles. To minimize the energy costs of pneumatic vacuum generation or to make full use of the energy available, it is important that the inner contour of the nozzle is shaped precisely to suit the specific application - also the system\'s flow conduction needs to be optimal and the flow losses have to be minimized. This paper presents a method for optimally designing pneumatic vacuum generators and producing them economically even at very low lot sizes in order to keep the operation costs low and address other concerns (such as noise emissions) as well.

Focusing on reducing the air consumption of an air flotation rail system, a flowrate-amplified flotation element was recently developed. This new flotation element ulitises the rotational flow to intake extra air via an intake hole, and thus, effectively improves the flotation height. Compared to a conventional flotation element, the flowrate-amplified flotation element can reduce air consumption by approximately 50% for the same load and flotation height. To gain an understanding of the flow phenomenon in the flowrate-amplified flotation element, experiments and CFD simulations are conducted in this study. Based on the results, we found that the flowrate-amplified flotation element could take a part of the kinetic energy of the rotating air to suck in extra air. The intake hole greatly affects the pressure field and velocity field of the flotation element. Additionally, the effects of the variant gap height and supplied flow rate were also discussed. The results indicate that the pressure distribution decreases as the gap height increases and increases as the supplied flow rate increases.

HAWE Hydraulic SE, Munich, engineers and manufactures hydraulic drives (CSP-drives) for parabolic trough plants consisting of a compact power pack, directional and control valves, over-center valves, two cylinders and the fittings/hoses for connecting these components. Optional, but this is depending on the system and the control philosophy, also a hydralic accumulator. An optimized hydraulic drive for a parabolic trough field makes the power plant operator profit from savings at components, higher system efficiency, lower operational energy supply needs, less time spent on commissioning and first start-up, lower maintenance effort and increased life span of the drive and finally also savings on peripheral and safety devices. Many of shown proposals are even combining two or more of above mentioned advantages.

Nowadays underwater gliders have become to play a vital role in ocean exploration and allow to obtain the valuable information about underwater environment. The traditional approach to the development of such vehicles requires a thorough design of each subsystem and conducting a number of expensive full scale tests for validation the accuracy of connections between these subsystems. However, present requirements to cost-effective development of underwater vehicles need the development of a reliable sampling and testing platform that allows the conducting a preliminary design of components and systems (hardware and software) of the vehicle, its simulation and finally testing and verification of missions. This paper describes the development of the HIL test bench for underwater applications. Paper discuses some advantages of HIL methodology provides a brief overview of buoyancy variation systems. In this paper we focused on hydraulic part of the developed test bench and its architecture, environment and tools. Some obtained results of several buoyancy variation systems testing are described in this paper. These results have allowed us to estimate the most efficient design of the buoyancy variation system. The main contribution of this work is to present a powerful tool for engineers to find hidden errors in underwater gliders development process and to improve the integration between glider’s subsystems by gaining insights into their operation and dynamics.

Smartness of technical systems relies also on appropriate actuators and sensors. Different to the prevalent definition of smartness to be embedded machine intelligence, in this paper elegance and simplicity of solutions is postulated be a more uniform and useful characterization. This is discussed in view of the current trends towards cyber physical systems and the role of components and subsystems, as well as of models for their effective realization. Current research on actuators and sensing in the fluid power area has some emphasis on simplicity and elegance of solution concepts and sophisticated modeling. This is demonstrated by examples from sensorless positioning, valve actuation, and compact hydraulic power supply.

Electromagnetically driven dosing pumps are suitable for metering any kind of liquid in motor vehicles in a precise manner. Due to the working principle and the pump design, an undesired noise occurs when the armature reaches the mechanical end stops. The noise can be reduced by an adequate self-learning control of the supply energy using a position estimation and velocity control. Based on preliminary investigations /1/, a method for noise reduction is realised by using a user-friendly, tiny and cost-efficient hardware, which enables a use in series manufacturing. The method requires only a voltage and current measurement as input signals. The core of the hardware is an 8-bit microcontroller with 8 kilobytes flash memory including necessary peripherals. A smart software development enables an implementation of the entire noise reduction method onto the tiny flash memory.

Rotational hydraulic actuators, e.g. motors, provide infinite stroke as there is no conceptual limit to how far they can turn. By contrast linear hydraulic actuators like cylinders provide only limited stroke by concept. In the world of electrical drives, linear motors provide infinite stroke also for linear motion. In hydraulics, the presented Hydraulic Infinite Linear Actuator is a novelty. This paper presents the novel Hydraulic Infinite Linear Actuator (HILA). The contribution is an assessment of properties relevant for control like high hydraulic stiffness and is based on analysis, simulation and measurements.

In this work, an automated statistical approach for the condition monitoring of a fluid power system based on a process sensor network is presented. In a multistep process, raw sensor data are processed by feature extraction, selection and dimensional reduction and finally mapped to discriminant functions which allow the detection and quantification of fault conditions. Experimentally obtained training data are used to evaluate the impact of temperature and different aeration levels of the hydraulic fluid on the detection of pump leakage and a degraded directional valve switching behavior. Furthermore, a robust detection of the loading state of the installed filter element and an estimation of the particle contamination level is proposed based on the same analysis concept.

An efficient system development needs reuse, traceability and understanding. Today, specifications are usually written in text documents. Reuse means a copy and paste of suitable specifications. Traceability is the textual note that references to affected requirements. Achieving a full context understanding requires reading hundreds of pages in a variety of documents. Changing one textual requirement in complex systems can be very time-consuming. Model-based systems engineering (MBSE) addresses these issues. There, an integrated system model is used for the design, analysis, communication and system specification and shall contribute to handling the system complexity. This paper shows aspects of this approach in the development of a wheel loader\'s attachment system. Customer requirements will be used to derive a specification model. Based on this, the author introduces the system and software architecture. The connection between requirement and architecture leads to a traceable system design and produces the huge advantage of MBSE.