There are many challenges when automating industrial processes. Successful automation projects can lead to several benefits such as lower manufacturing costs, improved quality and reduced lead times. The purpose of this study is to identify the biggest challenges when automating processes within heavy industry and then, find ways to solve these. The study has an abductive approach, where focus has shifted between literature and empirical data. Empirical data has been gathered through a case study. The case study is carried out at a company that operates within heavy industry. It’s a pre-study before an automation project. The case study has followed methods presented in literature. Challenges that proved most difficult during automation within heavy industry were: Adapting a product for automatic manufacturing and product variations. The conclusion drawn from the results and experiences during the case study, is that the most comprehensive solution to these challenges is continuous improvements of products and processes.