Performance of two different waste heat recovery systems (one based on Rankine cycle and the other one using thermoelectricity) combined with non-hybrid, mild-hybrid and full hybrid systems are investigated. The vehicle under investigation was a 440hp Scania truck, loaded by 40 tons. Input data included logged data from a long haulage drive test in Sweden.All systems (waste heat recovery as well as hybrid) are implemented and simulated in Matlab/Simulink. Almost all systems are modeled using measured data or performance curves provided by one manufacturer. For Rankine system results from another investigation were used.Regardless of practical issues in implementing systems, reduction in fuel consumption for six different combination of waste heat recovery systems and hybrid systems with different degrees of hybridization are calculated. In general Rankine cycle shows a better performance. However, due to improvements achieved in laboratories, thermoelectricity could also be an option in future.This study focuses on “system” point of view and therefore high precision calculations is not included. However it can be useful in making decisions for further investigations.

A novel belt alternator starter (BAS) is proposed to replace the starter and alternator in a hybrid electric vehicle. The BAS designed utilizes an 18 rotor, 12 stator pole switched reluctance machine (SRM) configuration, with concentrated bar windings wound in parallel. Through iteration of various machine geometry parameters, the SRM can meet the torque and speeds demands over standardized drive cycles described by the US Environmental Protection Agency. / With the depletion of oil wells and changing global climate, a large emphasis is placed on the research, development and adoption of electric vehicles (EVs) to replace vehicles driven by internal combustion engines (ICEs). However the global supply chain is still not ready for such a large demand in EVs; therefore hybrid electric vehicles (HEVs) aim to ease the transition between ICEs and EVs. The research outlined in this thesis investigates the design of a 18 stator, 12 rotor pole (18/12) configuration switched reluctance machine (SRM) utilizing novel technologies for use as a belt alternator starter (BAS) motor in an HEV. Background research on current trends and technologies for electric motors and vehicles is performed before evaluating initial geometry for the motor core to be designed. Initial geometry is brought into JMAG to develop an electromagnetic model and begin the geometry optimization. The 18/12 design process highlights how changes to motor parameters from a geometry and winding standpoint will affect motor performance. After the motor core geometry yields suitable performance, a mechanical design is proposed encompassing the rotary assembly, cooling as well as solutions for mounting. / Thesis / Master of Applied Science (MASc) / Hybrid electric vehicles are becoming more prevalent as stricter restrictions are placed on fuel economy and emissions targets. Full electric vehicles on the other hand have not yet become the standard form of transportation due to the limits on range and infrastructure. Because of this, automotive manufacturers are researching and developing new methods in which they can meet these restrictions and limitations. Switched reluctance motors aim to be a solution to meet these demands while forging a new path by alleviating the demand on rare earth metals for the motor core. In this thesis, a design is proposed to fill an existing role in vehicle electrification best suited for a belted alternator starter.

Les travaux de recherches menés dans cette thèse concernent la modélisation et l’optimisation de l’alternateur synchrone à griffes utilisé dans les véhicules mild-hybrid. Ce dernier voit son utilisation élargie à la fonction d’assistance de traction au moteur thermique et de récupération d’énergie dans les phases de freinage. La structure spéciale du rotor rend nécessaire l’utilisation de modèles éléments finis 3D pour modéliser finement les effets tridimensionnels. Ces derniers requièrent une utilisation intensive des ressources informatiques (RAM, temps CPU) qu’il est crucial de réduire pour envisager une démarche d’optimisation de dispositifs magnétiques. Dans ce contexte, l’utilisation d’une plateforme de modélisation ouverte Gmsh et GetDP, permettant l’implémentation de géométries et de formulations appropriées, a abouti au développement de modèles précis et suffisamment rapides pour être intégrés dans des algorithmes d’optimisation. L’originalité de cette démarche de modélisation consiste à hybrider une approche numérique (éléments finis 3D) et une approche semi-analytique (réseau de perméances) de sorte que l’usage des éléments finis 3D soit réduit aux zones où le champ magnétique est tridimensionnel. Enfin, le choix d’un algorithme d’optimisation adapté aux modèles numériques (boîte noire à fort coût d’évaluation) a permis de développer un outil de pré-dimensionnement et de dimensionnement des machines synchrones à griffes en vue de l’obtention d’une géométrie optimisée en réponse à un cahier des charges industriel / The research work carried out in this thesis concerns the modeling and optimization of claw-pole synchronous alternator used in mild-hybrid vehicles. The use of this machine is extended to assistit traction engine and energy recovery in the braking phases. The special structure of the rotor makes it necessary to use 3D finite element models to analyse efficiently the three-dimensional effects, which requires an intensive use of computing resources (RAM, CPU time). The latter must be reduced in order to consider an optimization process on such magnetic devices. In this context, the use of a Gmsh and GetDP, open modeling platform, led to the development of precise models, fast enough to be integrated into optimization algorithms. The originality of this modeling approach is based on the hybridization of a numerical approach (3D finite elements) and a semi-analytical approach (permeance network) so that the use of 3D finite elements is reduced to areas where The magnetic field is three-dimensional. Finally, the choice of an optimization algorithm adapted to numerical models (black box with high evaluation cost) allows to develop a pre-design and a design tools for claw-pole synchronous machines in order to obtain an optimized geometry achieving an industrial specification

<p>The optimization of the electrical system voltage range of a mild hybrid electric vehicle is examined in this research study. The objective is to evaluate and propose the optimized vehicle voltage level for the mild hybrid electric vehicle from both technical and economic aspects. The approach is to evaluate the fuel economy improvement from the mild hybrid electric vehicle of various voltage level for the cost benefit study. The evaluation is conducted from the vehicle system level with discussions of components selection for system optimization. Autonomie, a simulation tool widely used by academic and automotive industry, is used for the vehicle simulation and fuel economy evaluation. The cost analysis is based on the system cost factoring in the component cost based forecasted production volume. </p> <p>The driver for this study is to propose an optimized voltage for the mild hybrid electric vehicle for the vehicle manufacturers and suppliers to standardize the implementation to meet the fuel economy and emission requirements and vehicle power demand. The standardization of the vehicle voltage level can improve design and development efficiency, reusability and reduce cost in developing non-standard voltage levels of the mild hybrid vehicle. The synergy in standardized voltage level for the mild hybrid vehicle can accelerate technology implementation toward mass production to meet regulatory emission and fuel economy requirements. </p>

Les véhicules hybrides se démocratisent avec une utilisation croissante des éléments de stockage à base de lithium-ion. Dans ce contexte d'exploitation, le type d'usage est atypique et dépend fortement des stratégies de répartition des énergies au sein du véhicule. Parmi les hybridations, la catégorie "mild hybrid" conserve la motorisation thermique pour l'autonomie qu'elle apporte, et lui adjoint une machine électrique associée à un élément de stockage réversible, afin de permettre une récupération de l'énergie cinétique du véhicule. L'objet de ces travaux porte sur la mise en place d'algorithmes destinés à la détermination des états de charge (SoC), de santé (SoH) et de fonction (SoF) de chacune des cellules qui compose un pack batterie lithium-ion. Ces fonctionnalités sont implantées dans un système de gestion dénommé BMS pour Battery Management System. Dans un souci de réduction des coûts de production, nos travaux s'attachent à limiter la puissance de calcul et les moyens de mesure nécessaires à la détermination de ces états. À partir de mesures effectuées lors d'une utilisation de la batterie dans une application "mild hybrid", les méthodes développées permettent la détermination des états, ainsi que d'une partie des paramètres internes aux cellules. Cette utilisation est caractérisée par de forts courants et un maintien de l'état de charge autour de 50 %, ceci afin de maximiser la disponibilité de la batterie et d'en minimiser le vieillissement. L'utilisation d'observateurs et de méthodes en boucle ouverte, à partir d'une modélisation simplifiée de cellule, nous permet d'obtenir des résultats satisfaisants avec une puissance de calcul réduite / Hybrid vehicles are developing with increasing use of energy storage elements based on lithium-ion battery. In this context, the use of battery is atypical and highly dependent on energy allocation strategies within the vehicle. Among these vehicles, the mild hybrid category retains heat engine for the autonomy that offer and adds to it an electric machine associated with a reversible storage system, to allow the kinetic energy recovery of the vehicle. The object of this work involves the development of algorithms for determining the states of charge (SoC) and health (SoH) and function (SoF) of each cell that compose a lithium-ion battery pack. These features are implemented in a Battery Management System (BMS) for industrial production. In order to reduce production costs, our work attempts to limit the computing power and the measuring sensors necessary for these states determination. From battery measurements in a "mild hybrid" use, developed methods allow the states determination, as well as some of the internal parameters of cells. This application is characterized by high currents and maintaining a SoC of around 50%, in order to maximize the availability of the battery and to minimize aging. The use of observers and estimators, using a simplified model cell, allows us to achieve satisfactory results with a reduced computing power