Yes / The paper reports an investigation on the mechanical durability of textured thermoplastic surfaces together with their respective wetting properties. A range of laser-induced topographies with different aspect ratios from micro to nanoscale were fabricated on tool steel inserts using an ultrashort pulsed near infrared laser. Then, through micro-injection moulding the topographies were replicated onto polypropylene surfaces and their durability was studied systematically. In particular, the evolution of topographies on textured thermoplastic surfaces together with their wetting properties were investigated after undergoing a controlled mechanical abrasion, i.e. reciprocating dry and wet cleaning cycles. The obtained empirical data was used both to study the effects of cleaning cycles and also to identify cleaning procedures with a minimal impact on textured thermoplastic surfaces and their respective wetting properties. In addition, the use of 3D areal parameters that are standardised and could be obtained readily with any state-of-the-art surface characterisation system are discussed for monitoring the surfaces’ functional response. / The full-text of this article will be released for public view at the end of the publisher embargo on 23 Jan 2020.

ABSTRACT Injection stretch blow moulded PET bottles are the most widely used container type for carbonated soft drinks. PET offers excellent clarity, good mechanical and barrier properties, and ease of processing. Typically, these bottles have a petaloid-shaped base, which gives good stability to the bottle and it is the most appropriate one for beverage storage. However, the base is prone to environmentally induced stress cracking and this a major concern to bottle manufacturers. The object of this study is to explain the occurrence of stress cracking, and to prevent it by optimising both the geometry of the petaloid base and the processing parameters during bottle moulding. A finite element model of the petaloid shape is developed in CATIA V5 R14, and used to predict the von Mises stress in the bottle base for different combinations of three key dimensions of the base: foot length, valley width, and clearance. The combination of dimensions giving the minimum stress is found by a statistical analysis approach using an optimisation and design of experiments software package ECHIP-7. A bottle mould was manufactured according to the optimum base geometry and PET bottles are produced by injection stretch blow moulding (ISBM). In order to minimise the stresses at the bottom of the bottle, the ISBM process parameters were reviewed and the effects of both the stretch rod movement and the temperature profile of the preform were studied by means of the process simulation software package (Blow View version 8.2). Simulated values of the wall thickness, stress, crystallinity, molecular orientation and biaxial ratio in the bottle base were obtained. The process parameters, which result in low stress and uniform material in the bottle base, are regarded as optimum operating conditions. In the evaluation process of the optimum bottle base, bottles with standard (current) and optimized (new) base were produced under the same process conditions via a two-stage ISBM machine. In order to compare both the bottles, environmental stress crack resistance, top load strength, burst pressure strength, thermal stability test as well as crystallinity studies ¬¬¬via modulated differential scanning calorimetry (MDSC) and morphology studies via environmental scanning electron microscopy (ESEM) and optical microscopy were conducted. In this study carried out, the new PET bottle with the optimised base significantly decreased the environmental stress cracking occurrence in the bottom of the bottle. It is found that the bottle with optimised base is stronger than the bottle with standard base against environmental stress cracking. The resistance time against environmental stress cracking are increased by about % 90 under the same operating process conditions used for standard (current) bottles; and by % 170 under the optimised process conditions where the preform re-heating temperature is set to 105 oC.

<p>To be able to ensure quality, efficiency and safety in nuclear reactors, non-destructive evaluations (NDE) are performed. The moulding technique, which has been studied in this project, is an NDE method used to verify surface breaking cracks at various objects in reactor vessels.</p><p>The idea of moulding is to receive a copy of the replicated surface for microscopic analysis. Within forensic science the moulding technique is used at crime scenes to collect evidence and tie suspects to crimes. Underwater moulding, however, is a newly developed technique and WesDyne TRC is a pioneer in offering services within moulding for underwater purposes.</p><p>This project was initiated by WesDyne TRC to further their knowledge within the moulding technology. In the project, studies have been made at three important parameters effect on cast quality using three different polymer compounds. Problems during moulding, such as crack detection failures and bubbles in the casts, raise the question whether the underwater moulding technique can be trusted to detect cracks.</p><p>Results from the experiments led to a greater insight into the problem with receiving high quality casts during underwater moulding. Only if a satisfactory cast is made, the moulding method can be trusted to detect defects down to the detection target in both dry and wet environment.</p><p>To increase the surface quality of underwater casts a suggestion for mould design and a recommended moulding method was developed. In addition, one of the polymer compounds approved for use, turned out not to be suitable for underwater moulding.</p>

To be able to ensure quality, efficiency and safety in nuclear reactors, non-destructive evaluations (NDE) are performed. The moulding technique, which has been studied in this project, is an NDE method used to verify surface breaking cracks at various objects in reactor vessels. The idea of moulding is to receive a copy of the replicated surface for microscopic analysis. Within forensic science the moulding technique is used at crime scenes to collect evidence and tie suspects to crimes. Underwater moulding, however, is a newly developed technique and WesDyne TRC is a pioneer in offering services within moulding for underwater purposes. This project was initiated by WesDyne TRC to further their knowledge within the moulding technology. In the project, studies have been made at three important parameters effect on cast quality using three different polymer compounds. Problems during moulding, such as crack detection failures and bubbles in the casts, raise the question whether the underwater moulding technique can be trusted to detect cracks. Results from the experiments led to a greater insight into the problem with receiving high quality casts during underwater moulding. Only if a satisfactory cast is made, the moulding method can be trusted to detect defects down to the detection target in both dry and wet environment. To increase the surface quality of underwater casts a suggestion for mould design and a recommended moulding method was developed. In addition, one of the polymer compounds approved for use, turned out not to be suitable for underwater moulding.

Předmětem této diplomové práce je návrh robotické buňky pro tvarování hydraulických trubek. Práce obsahuje analýzu technologie tvarování trubek a zdůvodnění potřeby automatizace celého procesu. Z návrhů jednotlivých konstrukčních uzlů byly vybrány nejvhodnější řešení a ty pak byly aplikovány při konstrukci buňky. Robotická buňka byla navržena s ohledem na bezpečnost provozu, funkčnost a jednoduchou ovladatelnost. Na závěr je vypracováno ekonomické zhodnocení projektu. K práci je přiložen návod pro ovládání, výkresová dokumentace, model buňky a výsledky simulace.

Diploma thesis deals with the development of injection moulding machine design. It is a type of industrial machine, which is designed for production of plastic parts by technology of compression molding. Injection and closing units in the machine are vertical orientated to each other. Injection moulding machine is equipped with rotary table. The main task of diploma work is to design an injection moulding machine with original shape for the future. Conception of the machine is based on present progresive technical solutions. Design of the machine tolerates main ergonomic demands and make the work for operating personnel easier.

Yes / The paper reports an investigation on the mechanical durability of textured thermoplastic surfaces together with their respective wetting properties. A range of laser-induced topographies with different aspect ratios from micro to nanoscale were fabricated on tool steel inserts using an ultrashort pulsed near infrared laser. Then, through micro-injection moulding the topographies were replicated onto polypropylene surfaces and their durability was studied systematically. In particular, the evolution of topographies on textured thermoplastic surfaces together with their wetting properties were investigated after undergoing a controlled mechanical abrasion, i.e. reciprocating dry and wet cleaning cycles. The obtained empirical data was used both to study the effects of cleaning cycles and also to identify cleaning procedures with a minimal impact on textured thermoplastic surfaces and their respective wetting properties. In addition, the use of 3D areal parameters that are standardised and could be obtained readily with any state-of-the-art surface characterisation system are discussed for monitoring the surfaces' functional response. / European Commission H2020 ITN programme “European ESRs Network on Short Pulsed Laser Micro/Nanostructuring of Surfaces for Improved Functional Applications” (Laser4Fun) under the Marie Skłodowska-Curie grant agreement No. 675063 (www.laser4fun.eu) and the UKIERI DST programme “Surface functionalisation for food, packaging, and healthcare applications”. In addition, the work was supported by three other H2020 programmes, i.e. the projects on “Modular laser based additive manufacturing platform for large scale industrial applications” (MAESTRO), “High-Impact Injection Moulding Platform for mass-production of 3D and/or large micro-structured surfaces with Antimicrobial, Self-cleaning, Anti-scratch, Anti-squeak and Aesthetic functionalities” (HIMALAIA) and “Process Fingerprint for Zero-defect Net-shape Micromanufacturing” (MICROMAN).

Yes / The paper reports an investigation on the mechanical durability of textured thermoplastic surfaces together with their respective wetting properties. A range of laser-induced topographies with different aspect ratios from micro to nanoscale were fabricated on tool steel inserts using an ultrashort pulsed near infrared laser. Then, through micro-injection moulding the topographies were replicated onto polypropylene surfaces and their durability was studied systematically. In particular, the evolution of topographies on textured thermoplastic surfaces together with their wetting properties were investigated after undergoing a controlled mechanical abrasion, i.e. reciprocating dry and wet cleaning cycles. The obtained empirical data was used both to study the effects of cleaning cycles and also to identify cleaning procedures with a minimal impact on textured thermoplastic surfaces and their respective wetting properties. In addition, the use of 3D areal parameters that are standardised and could be obtained readily with any state-of-the-art surface characterisation system are discussed for monitoring the surfaces' functional response.

Yes / An approximation to the Phan-Thien Tanner (PTT) constitutive model is developed with the aim of giving low-cost simulation of Gas Assisted Injection Moulding (GAIM) while incorporating important viscoelastic characteristics. It is shown that the developed model gives a response typical of full viscoelastic models in transient and steady state uniaxial and constant shear rate deformations. The model is incorporated into a 3D finite element GAIM simulation which uses the ‘pseudo-concentration’ method to predict residual polymer, and applied to published experimental results for a Boger fluid and a shear-thinning polystyrene melt. It is shown that the simulation gives a very good match to published results for the Boger fluid which show increasing Residual Wall Thickness (RWT) with increasing Deborah number. Against the shear-thinning polymer, the quality of match depends upon which of two ‘plausible’ relaxation times is chosen; qualitatively different results arise from two different means of estimating a single relaxation time. A ‘multi-mode’ approach is developed to avoid this uncertainty. It is shown that the multi-mode approach gives decreasing RWT with increasing Deborah number in agreement with the published experimental results, and avoids the issues that arise from estimating a single relaxation time for a molten polymer.

Yes / The mass production of polymeric parts with functional surfaces requires economically viable manufacturing routes. Injection moulding is a very attractive option however wear and surface damage can be detrimental to the lifespan of replication masters. In this research, the replication of superhydrophobic surfaces is investigated by employing a process chain that integrates surface hardening, laser texturing and injection moulding. Austenitic stainless steel inserts were hardened by low temperature plasma carburising and three different micro and nano scale surface textures were laser fabricated, i.e. submicron triangular LaserInduced Periodic Surface Structures (LIPSS), micro grooves and Lotus-leaf like topographies. Then, a commonly available talc-loaded polypropylene was used to produce 5000 replicas to investigate the evolution of surface textures on both inserts and replicas together with their functional response. Any wear orsurface damage progressively built up on the inserts during the injection moulding process had a clear impact on surface roughness and peak-to-peak topographies of the replicas. In general, the polymer replicas produced with the carburised inserts retained the wetting properties of their textured surfaces for longer periods compared with those produced with untreated replication masters. / European Union’s H2020 research and innovation programme under the Marie Skłodowska-Curie grant agreement No. 675063 (www.laser4fun.eu). The work was also supported by three other H2020 projects, i.e. “HighImpact Injection Moulding Platform for mass-production of 3D and/or large micro-structured surfaces with Antimicrobial, Self-cleaning, Anti-scratch, Anti-squeak and Aesthetic functionalities” (HIMALAIA, No. 766871), “Process Fingerprint for Zero-defect Net-shape Micromanufacturing” (MICROMAN, No. 674801) and “Modular laser based additive manufacturing platform for large scale industrial applications” (MAESTRO, No. 723826). Further support was provided by the UKIERI DST programme “Surface functionalisation for 18/20 Accepted in the journal Tribology – Materials, Surfaces & Interfaces. food, packaging, and healthcare applications”