Poly(arylene ether)s are a well-established class of thermoplastics that are known for their mechanical toughness, thermal stability, and fabrication into membranes. These materials can undergo a myriad of modifications including backbone structure variability, sulfonation, and crosslinking. In this dissertation, structure-property relationships are considered for poly(arylene ether)s with regard to membrane applications for proton exchange and gas separation membranes. All of the proton exchange membranes in this dissertation focus on a disulfonated poly(arylene ether sulfone) based hydrophilic structure to produce hydrophilic-hydrophobic multiblock copolymers. The hydrophobic segments were based upon poly(arylene ether benzonitrile) polymers and copolymers. The oligomers were synthesized and isolated separately, then reacted under mild conditions to form the alternating multiblock copolymers. Structure-property relationships were considered for two different proton exchange membrane applications. One multiblock copolymer system was for H2/air fuel cells, and the other for direct methanol fuel cells (DMFCs). The H2/air fuel cells operate under harsh conditions and varying levels of relative humidity, while the DMFCs operate in an aqueous environment with a methanol-water mixture (typically 0.5-1 M MeOH). Thus two different approaches were taken for the multiblock copolymers. All of the multiblock copolymers were cast into membranes and after annealing resulted in drastically reduced water uptake as compared to random and non-annealed systems. The membranes were characterized with regard to composition, mechanical properties, morphology, water uptake, proton conductivity, and molecular weight. Membranes were also sent to collaborators to elicit the fuel cell performance of the proton exchange membranes. In H2/air fuel cells the approach was to increase charge density by bisphenol choice in the hydrophilic phase. This was performed by switching to a lower molecular weight monomer, hydroquinone, and a monosulfonated hydroquinone. This produced higher charge density in the hydrophilic phase, and the corresponding multiblock copolymer. With increased hydrophilicity the multiblock copolymers showed increased phase separation, proton conductivity, and better performance under relative humidity testing. In the second system for DMFCs, the primary goal was to reduce methanol permeability by bisphenol selection in the hydrophobic phase. This was done with by replacing fifty mole percent of the fluorinated monomer with a series of increasing hydrophobicity bisphenols. Addition of benzylic methyl groups on the bisphenols, was the method undertaken to increase the hydrophobicity. The combination of reduced fluorine content along with the addition of methyl groups resulted in multiblock copolymers with extremely low water uptake and methanol permeability. This allowed for a PEM with better performance than Nafion® in 1M MeOH in DMFC testing. The gas separation membranes presented in this dissertation are based upon poly(arylene ether ketone)s. Two systems were presented: one with a polymer directly synthesized with a bisphenol containing benzylic methyl groups and 4,4'-difluorobenzophenone, and the other a difunctional poly(phenylene oxide) oligomer polymerized with 4,4'-difluorobenzophenone. These systems were crosslinked via UV light through excitation of the ketone group to the triplet state and then hydrogen abstraction from the benzylic methyl. Confirmation of crosslinking was performed via differential scanning calorimetry and infrared spectroscopy. Changes in the glass transitions between crosslinked and non-crosslinked materials were characterized with respect to the concentration of ketones to elicit the effects of crosslink density on the polymers and copolymers. Gas transport properties showed a strong dependence on the ketone percentage as the selectivity was much higher for the homopolymer, while the permeability was higher for the PPO copolymer in the CO2/CH4 and O2/N2 gas pairs. / Ph. D.

The potential success of a proton exchange membrane (PEM) fuel cell as an alternative energy source depends highly upon the development of high performance PEMs. Typically, state-of-the-art PEMs have been perfluorinated sulfonated ionomer membranes such as Nafion® by DuPont. Although these membranes demonstrate good mechanical and electrochemical properties under moderate operating conditions (e.g., < 80 ºC), their performance at high temperature (e.g., > 80 ºC) and low relative humidity (RH) drastically deteriorates. To overcome these problems, PEM materials with enhanced properties are essential. Recently, the McGrath group has shown that PEM materials with hydrophilic-hydrophobic segments can significantly improve proton conductivity under low RH by forming enhanced hydrophilic domain connectivity. In this dissultation, novel multiblock copolymers based on disulfonated hydrophilic-hydrophobic multiblocks were synthesized and investigated for their potential application as PEMs. The relationship between copolymer chemical composition and resulting properties was probed with a variety of hydrophilic and hydrophobic segments. Most multiblock copolymers in this research were developed with fully disulfonated poly(arylene ether sulfone) (BPS100) as the hydrophilic segment, and various high performance polymers including polyimides, poly(arylene ether sulfone)s, and poly(arylene ether ketone)s as the hydrophobic segment. Ionic groups on the hydrophilic blocks act as proton conducting sites, while the non-ionic hydrophobic segments provide mechanical and dimensional stability. The correlation between the fuel cell performances and the hydrophilic-hydrophobic sequences was also evaluated. The morphological structures of the multiblock copolymers were investigated using tapping mode atomic force microscopy (TM-AFM), transmission electron microscopy (TEM), and dynamic mechanical analysis (DMA). The experiments demonstrated a well-defined nanophase separated morphology. Moreover, changes in block length had a pronounced effect on the development of phase separated morphology of the system. Proton conductivity measurements elucidated the transport process in the system, with the multiblock copolymers demonstrating higher conductivities compared to Nafion and random copolymer systems with similar ion exchange capacity (IEC) values. The new materials are strong candidates for use in PEM systems. / Ph. D.

This thesis research focused on the synthesis and characterization of disulfonated poly(arylene ether sulfone) hydrophilic-hydrophobic segmented and multiblock copolymers for application as proton exchange membranes (PEMs) in fuel cells or as reverse osmosis (RO) membranes for water desalination. The first objective was to demonstrate that synthesizing blocky copolymers using a one oligomer, two monomer segmented copolymerization afforded copolymers with similar properties to those which used a previous approach of coupling two preformed oligomers. A 4,4′-biphenol based hydrophilic block of disulfonated poly(arylene ether sulfone) oligomer of controlled number average molecular weight (Mn) with phenoxide reactive end groups was first synthesized and isolated. It was then reacted with a calculated amount of hydrophobic monomers, forming that block in-situ. Copolymer and membrane properties, such as intrinsic viscosity, tensile strength, water uptake, and proton conductivity, were consistent with those of multiblock copolymers synthesized via the oligomer-oligomer approach. The segmented polymerization technique was then used to synthesize a variety of other copolymers for PEM applications. The well known bisphenol phenolphthalein was explored as a comonomer for either the hydrophilic and hydrophobic blocks of the copolymer. Membrane properties were explored as a function of block length for both series of copolymers. Both series showed that as block length increases, proton conductivity increases across the entire range of relative humidity (30-100%), as does, water uptake. This was consistent with earlier research which showed that the water self-diffusion coefficient scaled with block length. Copolymers produced with phenolphthalein had higher tensile strength, but lower ultimate elongation than the 4,4′-biphenol based copolymers. Multiblock copolymers were also synthesized and characterized to assess their feasibility as RO membranes. A new series of multiblock copolymers was synthesized by coupling hydrophilic disulfonated poly(arylene ether sulfone) (BisAS100) oligomer with hydrophobic unsulfonated poly(arylene ether sulfone) (BisAS0) oligomer. Both oligomers were derived using 4,´-isopropylidenediphenol (Bis-A) as the bisphenol. Phenoxide-terminated BisAS100 was end-capped with decafluorobiphenyl and reacted at relatively low temperatures (~ 100 oC) with phenoxide-terminated BisAS0. Basic properties were characterized as a function of block length. The initial membrane characterization suggested these copolymers may be suitable candidates for reverse osmosis applications, and water and salt permeability testing should be conducted to determine desalination properties. The latter measurements are being conducted at the University of Texas, Austin and will be reported separately. / Ph. D.

Sulfonated poly(arylene ether sulfone)s as ion conductive copolymers have numerous potential applications. Membranes cast from these copolymers are desirable due to their good chemical and thermal stability, excellent mechanical strength, satisfactory conductivity, and excellent transport properties of water and ions. These copolymers can be used in a variety of topologies. Structure-property-performance relationships of these membranes as candidates for electrolysis of water for hydrogen production and for purification of water from dissolved ions have been studied. Linear and multiblock sulfonated poly(arylene ether sulfone)s are potential alternative candidates to Nafion membranes for hydrogen gas production via electrolysis of water. In this investigation, these copolymers were prepared from the direct polymerization of di-sulfonated and non-sulfonated comonomers with bisphenol monomers. In systematic investigations, a series of copolymers with modified properties were synthesized and characterized by changing the ratio of the sulfonated/non-sulfonated comonomers in each reaction. These copolymers were investigated in terms of mechanical stability, proton conductivity and H2 gas permeability at a range of temperatures and under fully hydrated conditions. A multiblock copolymer was synthesized and evaluated for its potential as membranes for electrolysis of water and for fuel cell applications. The multiblock copolymer contained some fluorinated repeat units in the hydrophobic blocks, and these were coupled with a fully disulfonated hydrophilic block prepared from 3,3'-disulfonate-4,4'-dichlorodiphenyl sulfone and biphenol. After annealing, the multiblock copolymer showed enhanced proton conductivity and a more ordered morphology in comparison to the random copolymer counterparts. At 90 oC and under fully hydrated conditions, improved proton conductivity and controlled H2 gas permeability was observed. Finally, the performance of the multiblock copolymer, which was measured as the ratio of proton conductivity to H2 gas permeability, was improved when compared to the state-of-the-art membrane, Nafion 212, by a factor of 3. In another systematic study, two series of random copolymers were synthesized and characterized, and then cast into membranes to evaluate for electrolysis of water. One series contained solely hydroquinone as the phenolic monomer, while the second series contained a mixture of resorcinol and hydroquinone as phenolic comonomers. The polymers that contained only the hydroquinone monomer showed exceptionally good mechanical properties due to the para-substituted comonomer in the composition of the polymer. In the resorcinol-hydroquinone series, gas permeability was constrained due to the presence of 25% of the meta-substituted comonomer incorporated into its structure. Low gas permeability and high proton conductivity at elevated temperatures were obtained for both the linear random and multiblock copolymers. Performance of these copolymers was superior to Nafion at elevated temperatures (80-95°C). In order to enhance the durability of these materials in their hydrated states at elevated temperatures, the surfaces of these copolymer films were treated with fluorine gas. In comparison with pristine non-fluorinated membranes, the modified membranes showed decreased water uptake and longer durability in Fenton's reagent. A series of linear and crosslinked copolymers were investigated with respect to their potential for use as membranes for desalination of water by electrodialysis and reverse osmosis. The crosslinked membranes were prepared by reacting controlled molecular weight, disulfonated oligomers that were terminated with meta-aminophenol with an epoxy reagent. The oligomers had systematically varied degrees of disulfonation and either 5000 or 10,000 Da controlled molecular weights. Membrane casting conditions were established to fabricate highly crosslinked systems with greater than 90% gel fractions. At such a high gel fraction, the water uptake of the crosslinked membranes was lower than that of the linear biphenol-based, disulfonated random copolymer with a similar IEC. Among these series of copolymers, it was shown that the crosslinked membranes cast from the oligomers with 50% degree of disulfonation and a molecular weight of 10,000 Da had the lowest salt permeability of 10-8 cm2/sec. For desalination applications, a comonomer was synthesized with one sulfonate substituent on 4,4'-dichlorodiphenyl sulfone. This new monosulfonated comonomer allows for even distribution of the ions on the linear copolymer backbone, and this may be important for controlling ion transport. Mechanical tests were conducted on the membranes while they were submerged in a water bath. The ultimate strength of a fully hydrated copolymer with an IEC of 1.36 meq/g was approximately 60 MPa with an elongation at break of 160%. Moreover, in a monovalent/divalent mixed salt solution, the monosulfonated linear copolymer exhibited a constant Na+ passage of less than 1.0%. / Ph. D.