Today's globally competitive market and its associated environmental and social issues of sustainable development are major challenges for the automobile industry. To meet them, the industry needs to invest in high performance development tools. For improving engine performance in terms of consumption and emission, the interactions between the subsystems of the engine air-path need to be understood. This thesis followed two major axes of research in this context. First, the problems related to the modeling of the global air-path system were studied, which include the airflow characteristics between the different subsystems of the air-path, high frequency combustion modeling and pulsating airflow, and estimation of the exhaust aerodynamic force on the vanes of variable geometry turbochargers (VGT). The detailed modeling study was used for developing an engine air-path simulator, which takes into account these interactions and predicts the influence of subsystems on the global air-path. The second axis of research was focused on modeling of mechatronic actuators of the air-path, taking into account their nonlinear behavior due to friction and changes in operating conditions. A generic nonlinear dynamic model was developed and included in the simulator. This model can be adapted to most commercial actuators. The complete simulator has been implemented using AMESim for engine and air-path modeling, and Simulink for control. It has been parameterized according to the specifications of a commercial diesel engine and validated against experimental data. Finally, robust local controllers were studied for actuator position control, aimed at guaranteeing the performance of the actuators under parametric uncertainty and external disturbances. An advanced controller was developed, which adapts to changes in friction characteristics of the actuator and external load changes. The performance of all controllers has been demonstrated experimentally.

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