The buckling of stiff film on a substrate had been of great interest as this response happen spontaneously and is self-organizing. This provides an unconventional, scalable and easy way to fabrication surfaces with tunable structures from the range of nanometers to micrometers. We optimized a process to fabricate stretchable electrodes by transferring wrinkled gold onto elastomer. We tested their electrochemical sensing functionality through detection of glucose concentration with or without strain. Results showed that the stretchable electrodes provide high sensitivity for the detection of glucose (860 ± 60 µA/mM.cm2), comparable to electrodes before transfer. The current detected was also consistent under strain. Investigation of the resistance indicates that the electrode configuration under strain is important as current running parallel to direction of strain is much more affected under tension. We also developed a fast and facile process to fabricate surfaces that consisted of wrinkles and nanoparticles. Using such surfaces, we tested the omniphobicity effect of hierarchical structures consisting of wrinkles and nanoparticles. Results show that all the fluorinated structured surfaces were hydrophobic, ranging from water contact angle of 125° for wrinkled surfaces to 155° for hierarchical surfaces. The surfaces that were either wrinkled or decorated with nanoparticles were oleophilic with low hexadecane contact angles (~26° and ~55° respectively). The combination of both structures achieved oleophobicity of more than 110°. The effectiveness of nanoparticles for low surface tension liquid were due to its re-entrant like structure. The omniphobic surfaces were also shown to be repellent to blood (>135°), making it a potential material for use medical devices. / Thesis / Master of Applied Science (MASc) / Wrinkling is a phenomenon often seen in real life, such as on the skin of a dried plum or human. It is possible to fabricate such wrinkles through having a stiff thin film adhered to an elastic foundation and compressing the foundation. The wrinkles are useful for fabrication of stretchable electrodes as their structure allows the film to stretch without breaking through unfolding. Here, we fabricated stretchable electrodes by transferring such wrinkled structures onto elastic foundation. These stretchable electrodes are shown to be able to detect the concentration of glucose in solution even when stretched. These electrodes are important for creating wearable devices that can monitor glucose levels or other substance continuously. Wrinkles also work as part of hierarchical structure which are helpful for trapping air beneath droplets of fluids. Here we incorporate wrinkles with nanoparticles which helps to make surfaces repellent to both water and oil. Such a function is important for self-cleaning surfaces and can also be used for patterning of surfaces for selective deposition of fluid.

Omniphobic surfaces found in nature have great potential for enabling novel and emerging products and technologies to facilitate the daily life of human societies. One example is the water and even oilrepellent cuticle of springtails (Collembola). The wingless arthropods evolved a highly textured, hierarchically arranged surface pattern that affords mechanical robustness and wetting resistance even at elevated hydrostatic pressures. Springtail cuticle-derived surfaces therefore promise to overcome limitations of lotus-inspired surfaces (low durability, insufficient repellence of low surface tension liquids). In this review, we report on the liquid-repellent natural surfaces of arthropods living in aqueous or temporarily flooded habitats including water-walking insects or water spiders. In particular, we focus on springtails presenting an overview on the cuticular morphology and chemistry and their biological relevance. Based on the obtained liquid repellence of a variety of liquids with remarkable efficiency, the review provides general design criteria for robust omniphobic surfaces. In particular, the resistance against complete wetting and the mechanical stability strongly both depend on the topographical features of the nano- and micropatterned surface. The current understanding of the underlying principles and approaches to their technological implementation are summarized and discussed.

Omniphobic surfaces found in nature have great potential for enabling novel and emerging products and technologies to facilitate the daily life of human societies. One example is the water and even oilrepellent cuticle of springtails (Collembola). The wingless arthropods evolved a highly textured, hierarchically arranged surface pattern that affords mechanical robustness and wetting resistance even at elevated hydrostatic pressures. Springtail cuticle-derived surfaces therefore promise to overcome limitations of lotus-inspired surfaces (low durability, insufficient repellence of low surface tension liquids). In this review, we report on the liquid-repellent natural surfaces of arthropods living in aqueous or temporarily flooded habitats including water-walking insects or water spiders. In particular, we focus on springtails presenting an overview on the cuticular morphology and chemistry and their biological relevance. Based on the obtained liquid repellence of a variety of liquids with remarkable efficiency, the review provides general design criteria for robust omniphobic surfaces. In particular, the resistance against complete wetting and the mechanical stability strongly both depend on the topographical features of the nano- and micropatterned surface. The current understanding of the underlying principles and approaches to their technological implementation are summarized and discussed.

Healthcare-associated infections present an escalating worldwide issue, further intensified by the emergence of antimicrobial resistance and the spread of pathogens on surfaces. Current infection prevention methods have shown limited effectiveness, leading to several health issues, an overuse of antibiotics, and a continuous threat of surface recontamination. In response, extensive research has focused on bioinspired omniphobic smart coatings that effectively reduce the contact area available for pathogen attachment, achieved through an increase in surface roughness and apparent surface energy. This thesis introduces a new class of an omniphobic spray-coating, featuring hierarchical structured polydimethylsiloxane (PDMS) microparticles coated with gold nanoparticles, encompassing primary microscale (~0.23 𝜇m) and secondary nanoscale (~5 nm) buckyball and labyrinth wrinkles. This substrate-independent coating efficiently repels a wide range of liquids, including pathogens, even under harsh conditions like high temperatures, ultraviolet (UV) exposure, and abrasions. Repellency tests comparing coated and uncoated gloves revealed that uncoated gloves spread contamination to 50 secondary surfaces, while coated gloves transferred fewer bacteria and viruses to just three and two surfaces, respectively. The investigation extended to the coating's biocidal capabilities, incorporating gold nanoparticles functionalized with mercapto-silane to create a "Repel and Kill" coating. This process initiates chemisorption through thiol-gold bonding, allowing for the formation of diverse surface structures, including three-dimensional self-assembly, multilayers, and island structures. These modifications significantly enhance the roughness and hydrophobicity of the gold nanoparticles, amplifying their biocidal effectiveness. The wrinkled structure of PDMS contribute to repellency, while the functionalized gold nanoparticles play a crucial role in the antimicrobial property. This enhancement was evident in the antibacterial tests, which exhibited an immediate 99.90% reduction in bacterial adhesion for both MRSA and Pseudomonas aeruginosa (P. aeruginosa), followed by an additional 99.70% and 99.90% reduction in bacterial growth after 8 hours for MRSA and P. aeruginosa, respectively. Moreover, the coating's antiviral properties were confirmed, demonstrating a 98% reduction in the transfer of the bacterial virus Phi6. Recognizing the role of hospital fabrics as potential reservoirs for infection transmission, primarily due to their ability to sustain bacterial growth for extended periods, especially in the presence of bodily fluids, we took further steps to modify the wrinkled PDMS microparticles. This involved the incorporation of silver nanoparticles, capped with a positively charged ligand known as branched polyethyleneimine (bPEI). Additionally, we integrated a colorimetric sensor, giving rise to the "Repel, Kill, and Detect" smart coating. The transition of color from blue to green-yellow provided a tangible indicator of contamination detection based on the acidic mileu of the biofilms. To evaluate its realworld effectiveness, we conducted simulations of infection transmission in hospital environments, resulting in a remarkable reduction in pathogen adhesion from urine and feces by 99.88% and 99.79%, respectively, compared to uncoated fabrics. To further enhance the validation of our results, we employed a powerful deep learning network architecture, that determined whether the surfaces are contaminated or safe. In the face of evolving health challenges, this coating emerges as a resilient and adaptable solution, promising to enhance overall safety and alleviate the burden of infectious diseases. / Thesis / Doctor of Engineering (DEng) / The prolonged survival of pathogens on surfaces, significantly highlighted by the COVID-19 global pandemic, has intensified the urgency of addressing contamination on high-touch surfaces. Engineered surface coatings with repellent properties have emerged as a long-lasting and health-conscious solution for infection prevention and control. In this thesis, we introduce a new class of multifunctional engineered coatings featuring hierarchical structures adorned with biocidal nanoparticles and an integrated colorimetric sensor. We comprehensively investigate these coatings' multifunctional capabilities to repel, exterminate, and detect contaminants. Through specific characterization tests involving a wide range of pathogens, including viruses, bacteria, and fungi, within complex biological fluids like urine and feces, this research culminates in the development of surface coatings equipped with both antimicrobial and pathogen-sensing capabilities. In addition to advancing our understanding of surface hierarchy and chemical modifications for repellency and biocidal activity, this thesis yields insights into the dynamics of biofouling and pathogen transfer, with the overarching goal of reducing pathogen transmission via surfaces.

Surface science is a multidisciplinary subject which affects us on a daily basis. Surfaces are of particular interest because the chemical bonding and atomic structure is different at the surface compared to the bulk properties of a material. This interface is of great significance because it is where charge exchange, or new chemical bonds occur. One essential aspect of surface science is surface wettability, which can be harnessed to produce self-cleaning surfaces. This very lucrative notion, where surfaces with low adhesion to liquids, can result in quick and autonomous shedding, has inspired a multitude of device fabrication and implementation. Over the past decade, several self-cleaning surfaces have been fabricated from superhydrophobic surfaces, which depends on a stable interface between solid, liquid and gas. These surfaces, however, are restricted in their applications and fail to operate upon mechanical damage or nonhomogeneous fabrication processes. Recent advances in wettability science have produced omniphobic lubricant-infused surfaces (OLIS). These surfaces are created by tethering a liquid to a surface, providing a stable liquid interface, which results in excellent aqueous and organic liquid repellency, and high robustness toward physical damage. This thesis will encompass an overview of the classical models for surface wettability, new models for liquid mobility, the criteria required to obtain OLIS, as well as some of the biomedical engineering applications fabricated from this technology. Herein, a novel manufacturing process was developed to produce smooth channeled polymeric microfluidic devices from rough 3D printed molds. Additionally, we integrated OLIS technology with electroconductive sensors to create high surface area electroactive material with self-cleaning properties, ideal to combat non-specific adhesion of biomolecules. Furthermore, our fabrication methods are inexpensive and have the potential to be easily integrated into manufacturing processes to create highly functional microfluidic devices, optimal for lab-on-chip diagnostic platforms. / Thesis / Master of Applied Science (MASc) / Recent advances in wettability science have produced omniphobic lubricant-infused surfaces (OLIS) inspired by the Nepenthes pitcher plant. These surfaces are created by tethering a liquid to a surface, providing a stable liquid interface, which results in excellent aqueous and organic liquid repellency, as well high robustness toward physical damage and high pressure dispensing scenarios. The motivation for this thesis is to expand on the applications for OLIS devices. Herein, a novel manufacturing process was developed to produce smooth channeled polymeric microfluidic devices from rough 3D printed molds. Additionally, we integrated OLIS technology with electroconductive sensors to create high surface area electroactive material with self-cleaning properties, ideal to combat non-specific adhesion of biomolecules.

Development of repellent surfaces which can supress bacteria adhesion, blood contamination and thrombosis, and non-specific adhesion on diagnostic devices has been a topic of intense research as these characteristics are in high demand. This thesis focused on design and development of omniphobic surfaces based on hierarchical structures and their application for preventing pathogenic contamination and biosensing. First, a flexible hierarchical heat-shrinkable wrap featuring micro and nanostructures, was developed with straightforward scalable methods which can be applied to existing surfaces. These surfaces reduced biofilm formation of World Health Organization-designated priority pathogens as well as minimized risk of spreading contamination from intermediate surfaces. This is due to the broad liquid repellency and the presence of reduced anchor points for bacterial adhesion on the hierarchical surfaces. Next, the developed surfaces were applied to minimize blood contamination and clot formation as well as facile integration of hydrophilic patterns. This led to droplet compartmentalization and was utilized for detection of Interleukin 6 in a rapid dip-based assay. Furthermore, in a review article the need for anti-viral or virus repellent surfaces and future perspectives were discussed as the global COVID-19 pandemic surged and attracted interest toward innovative technologies for suppressing the spread of pathogens. To address the pressing issue of non-specific adhesion in diagnostics devices, an omniphobic liquid infused electrochemical biosensor was developed. This was achieved by electroplating gold nanostructures on fluorosilanized gold electrodes. These electrodes demonstrated rapid and specific detection of Escherichia coli within an hour in complex biological liquids (blood, urine, etc.) without dilutions or amplification steps from clinical patient samples which are major bottle necks when rapid detection systems are sought for at the point of care. / Thesis / Doctor of Philosophy (PhD) / Repellent surfaces have a variety of applications in healthcare, for coating medical devices (e.g. indwelling implants, stethoscopes, and other external devices.), coating hospital surfaces for blood and pathogen repellency, and for developing anti-fouling diagnostic devices. Furthermore, they can be applied in the food sector for limiting contaminations, and in public areas on high-touch surfaces to eliminate the spread of infection. Therefore, there is a need for repellent surface which can be easily applied to surfaces with various form factors while having an easy fabrication method. Featuring hierarchical structures on a heat-shrinkable material, a repellent wrap was designed to be integrated on existing surfaces and repel pathogens and suppress the spread of infection as an intermediate surface. Similar concept was used for designing blood repellent surfaces which were patterned with hydrophilic regions for a rapid dip-based biosensing platform. Finally, surface textures on conductive materials with liquid infused repellent coatings were investigated for electrochemical biosensing in complex biological liquids.

Omniphobic surfaces, which repel polar and non-polar liquids alike, have proven of value in a myriad of applications ranging from piping networks, textiles, food and electronics packaging, and underwater drag reduction. A limitation of currently employed omniphobic surfaces is their reliance on perfluorinated coatings/chemicals, increasing cost and environmental impact and preventing applications in harsh environments. Thus, there is a keen interest in rendering conventional materials, such as hydrocarbon-based plastics, omniphobic by micro/ nanotexturing rather than via chemical makeup, with notable success having been achieved for silica surfaces with doubly reentrant pillars (DRPs). We discovered a critical limitation of DRPs – they catastrophically lose superomniphobicity in the presence of localized physical damages/defects or on immersion in wetting liquids. In response, we pioneered bio-inspired gas-entrapping microtextured surfaces (GEMS) architecture composed of doubly reentrant cavities (DRCs). DRCs are capable of robustly entrapping air when brought into contact with liquid droplets or on immersion, which prevents catastrophic wetting transitions even in the presence of localized structural damage/defects. This dissertation presents our multifaceted research on DRCs via custom-built pressure cells, confocal laser scanning microscopy, environmental scanning electron microscopy, contact angle goniometry, high-speed imaging, and upright optical microscopy. Specific accomplishments detailed in this thesis include: (i) the microfabrication protocols for silica GEMS developed at KAUST; (ii) the characterization of GEMS’ omniphobicity via apparent contact angles and immersion; (iii) the demonstration of ~ 1000,000,000% delays in wetting transitions in DRCs compared to those in simple cavities (SCs) under hexadecane; (iv) a proposal for immersion of surfaces as a criterion for assessing their omniphobicity in addition to apparent contact angles; (v) effects of surface chemistry, hydrostatic pressure, and cavity dimensions on Cassie-to-Wenzel transitions in DRCs and SCs; (vi) the demonstration of “breathing” (liquid-vapor) interfaces in GEMS under fluctuating hydrostatic pressures; and (vii) the demonstration of directional wetting transitions in DRCs (or cavities in general) arranged in one- and two-dimensional lattices. The last chapter in the thesis presents future research directions such as breathing surfaces capable of preempting vapor condensation and gas replenishment.

Springtails (Collembola) are wingless arthropods that are impressively adapted to cutaneous respiration in temporarily rain-flooded habitats by non-wetting skin morphology. Recapitulating the robust and effectively liquid-repellent surface characteristics of springtail skin in engineered materials may offer exciting opportunities for demanding applications. Herein, we present a strategy for mimicking morphological surface features of springtail skin in polymer membranes produced by reverse imprint lithography. We report the fabrication of multi-level silicon masters that, in turn, serve as templates for the replication of flexible polymer membranes. We examined the robust wetting characteristics of polymer membranes by in situ plastron collapse tests and condensation tests. The mechanical stability of the polymer membranes was tested using a tribometer set-up and compared with needle-shaped pillar structures made from similar material. The fabricated membranes are flexible, free-standing, and adaptable to various substrate materials and shapes that allow for emerging applications.

Springtails (Collembola) are wingless arthropods that are impressively adapted to cutaneous respiration in temporarily rain-flooded habitats by non-wetting skin morphology. Recapitulating the robust and effectively liquid-repellent surface characteristics of springtail skin in engineered materials may offer exciting opportunities for demanding applications. Herein, we present a strategy for mimicking morphological surface features of springtail skin in polymer membranes produced by reverse imprint lithography. We report the fabrication of multi-level silicon masters that, in turn, serve as templates for the replication of flexible polymer membranes. We examined the robust wetting characteristics of polymer membranes by in situ plastron collapse tests and condensation tests. The mechanical stability of the polymer membranes was tested using a tribometer set-up and compared with needle-shaped pillar structures made from similar material. The fabricated membranes are flexible, free-standing, and adaptable to various substrate materials and shapes that allow for emerging applications.