Hypoeutectic Fe-C and Fe-C-Si model alloys were produced at different solidification conditions. Copper mold casting yields low cooling rates promoting the formation of a eutectic microstructure characterized by two morphologies: elongated cementite plates and a rod structure growing perpendicular to the plates, i.e. austenite rods in a cementite matrix. Electron beam surface remelting generates a mainly plate-like eutectic due to rapid solidification. The microstructures were characterized by light-optical microscopy and electron backscatter diffraction (EBSD). The latter allows for a spatially resolved investigation of the growth crystallography of the eutectic phases. Thereby, a possible existence of crystallographic orientations relationships between cementite and austenite within the plate-like eutectic was assessed experimentally. The eutectic phases were found to grow largely crystallographically independently. Moreover, ferrite and eutectic cementite within the decomposed eutectic microstructure comply frequently with the Bagaryatsky or the Pitsch-Petch orientation relationship. Complementary X-ray diffraction (XRD) analysis reveals a pronounced cementite {002} texture in the microstructure produced by mold casting. Characteristic changes in the lattice parameters indicate that as-cast cementite is non-stoichiometric.

The Al5Fe2 intermetallic rouses interest due to its rapid formation at the interface between iron/steel and aluminum by reactive interdiffusion. Only in the last few years have the differently ordered states of that intermetallic been elucidated (η′, η″, η‴ and ηm). In the present work, the microstructural characteristics of the plate-shaped η′-Al8Fe3 phase regions in a η‴/η-phase matrix were investigated, determining the habit planes from two-dimensional electron backscatter diffraction (EBSD) maps. Within an η grain, there are altogether four variants of η′ with four characteristically crystallographic equivalent habit planes with respect to η. These habit planes have been determined based on their traces measured for differently oriented η containing the η′ plates, applying different methods. One method in particular makes use of the connection between orientation relationship and habit planes. Using these methods, the habit planes were determined as {hkl}η and {hkl}η′, both with {1 1.8 2.5}η/η′. Thus, essential characteristics of the microstructure are provided for further analysis of the phase transformation of the η phase to the η′-Al8Fe3 phase.