Perpetual pavement design philosophy provides a long-life pavement design alternative. The ability of a pavement design to perform as long-life pavement is subjected to several technical constraints. Throughout the past 10 years, perpetual asphalt pavement designs have been under investigation in several parts of the world. The Canadian climate represents an additional challenge to the success of long-life pavement performance. This project investigated the construction and performance of three pavement test sections that were constructed on Highway 401 in Southern Ontario. The construction phase of this project was completed in 2010. The test sections were equipped with various sensors to monitor the structural performance. The test section included two perpetual pavement sections and one conventional pavement section. The two perpetual pavement designs were identical with the exception of the bottom asphalt layer, which was constructed as a Rich Bottom Mix (RBM) layer in one of the perpetual sections. The three pavement sections were evaluated from a structural point of view through the analysis of the in-situ tensile strain collected from asphalt strain gauges installed at the bottom of asphalt layers under the wheel path. In addition, asphalt material laboratory characterization was undertaken by testing asphalt samples collected during construction of the three test sections. The laboratory testing was performed at the Centre for Pavement and Transportation Technology (CPATT) at the University of Waterloo. The laboratory experimental matrix in this research included dynamic modulus testing, resilient modulus testing and Thermal Stress Restrained Specimen Testing (TSRST). The correlation between various laboratory test results and the collected in-situ tensile strain was evaluated. Several linear regression models were developed to correlate the laboratory test results and the field asphalt temperature with the in-situ tensile strain. Overall, it was found that the perpetual pavement with RBM section had the lowest tensile strain at the bottom of asphalt layers. Also, various models were developed that predict tensile strain at the bottom of asphalt layers by using laboratory test data. An economic analysis was implemented to evaluate the perpetual and conventional pavement designs including a Life Cycle Cost Analysis (LCCA). Furthermore, a sustainability assessment for both design philosophies was executed to evaluate the environmental benefits of perpetual pavement designs. The perpetual pavement designs were shown to provide many benefits over the conventional asphalt pavement designs for usage on Canadian Provincial and Interstate Highways in similar climatic zones with similar traffic loading. The advantages of perpetual pavement design philosophy are not limited to structural benefits, but also extended to economic and environmental benefits in the long term.

Perpetual pavement design philosophy provides a long-life pavement design alternative. The ability of a pavement design to perform as long-life pavement is subjected to several technical constraints. Throughout the past 10 years, perpetual asphalt pavement designs have been under investigation in several parts of the world. The Canadian climate represents an additional challenge to the success of long-life pavement performance. This project investigated the construction and performance of three pavement test sections that were constructed on Highway 401 in Southern Ontario. The construction phase of this project was completed in 2010. The test sections were equipped with various sensors to monitor the structural performance. The test section included two perpetual pavement sections and one conventional pavement section. The two perpetual pavement designs were identical with the exception of the bottom asphalt layer, which was constructed as a Rich Bottom Mix (RBM) layer in one of the perpetual sections. The three pavement sections were evaluated from a structural point of view through the analysis of the in-situ tensile strain collected from asphalt strain gauges installed at the bottom of asphalt layers under the wheel path. In addition, asphalt material laboratory characterization was undertaken by testing asphalt samples collected during construction of the three test sections. The laboratory testing was performed at the Centre for Pavement and Transportation Technology (CPATT) at the University of Waterloo. The laboratory experimental matrix in this research included dynamic modulus testing, resilient modulus testing and Thermal Stress Restrained Specimen Testing (TSRST). The correlation between various laboratory test results and the collected in-situ tensile strain was evaluated. Several linear regression models were developed to correlate the laboratory test results and the field asphalt temperature with the in-situ tensile strain. Overall, it was found that the perpetual pavement with RBM section had the lowest tensile strain at the bottom of asphalt layers. Also, various models were developed that predict tensile strain at the bottom of asphalt layers by using laboratory test data. An economic analysis was implemented to evaluate the perpetual and conventional pavement designs including a Life Cycle Cost Analysis (LCCA). Furthermore, a sustainability assessment for both design philosophies was executed to evaluate the environmental benefits of perpetual pavement designs. The perpetual pavement designs were shown to provide many benefits over the conventional asphalt pavement designs for usage on Canadian Provincial and Interstate Highways in similar climatic zones with similar traffic loading. The advantages of perpetual pavement design philosophy are not limited to structural benefits, but also extended to economic and environmental benefits in the long term.

The perpetual structural pavement design is currently being explored for usage in Canada and worldwide. This thick structural design can provide many potential benefits but it also has associated costs. Cold Canadian winters and warm summers impact pavement performance and make pavement design challenging. This is further complicated by a heavy dependence on trucks to transport imports and exports. Consequently, most Canadian roads are subjected to rapid deterioration due to high fatigue stresses and rapid growth of the traffic loads. The concept of a perpetual pavement design was raised to overcome the limitation of structural capacity of the conventional pavement designs. The concept of perpetual pavement was explained and introduced in this thesis and the benefits behind the perpetual pavement construction were studied. The Ministry of Transportation of Ontario (MTO) and the Centre for Pavement and Transportation Technology (CPATT) joined their efforts in partnership with Natural Sciences and Engineering Research Council (NSERC), Ontario Hot Mix Producers Association (OHMPA), Stantec Consultant, McAsphalt and others to construct three test sections on the Highway 401. The goal was to monitor and evaluate the performance of three different pavement structural designs. Performance evaluation of test section was performed by evaluating the expected ability of pavement section to withstand the traffic loads and climate impact throughout the design life of that pavement section with minimum damage. The minimum damage is expressed as low vertical pressure on top of subgrade, low shear stresses in the surface course and low tensile strain at the bottom of asphalt layers. Perpetual pavement design with Rich Bottom Mix (RBM) layer, perpetual pavement design without RBM and a conventional pavement design were constructed and instrumented with various types of sensors. These are capable of monitoring the tensile strain in asphalt layers, vertical pressure on the subgrade surface, moisture in the subgrade material and the temperature profile in the pavement sections. The test section construction, sensor installation and preliminary modeling are all part of this thesis. Preliminary structural evaluation was performed by analyzing the three designs using a Mechanistic Empirical Pavement Design Guide (MEPDG) model representing the three pavement designs constructed on the Highway 401. In addition, the WESLEA for Windows software was used to validate the long life performance of the perpetual pavement design. Life Cycle Cost Analysis (LCCA) was also performed for the perpetual and conventional pavement designs to evaluate the cost benefits associated with pavement designs for 70 year analysis period. In addition, the perpetual Pavement design philosophy for moderate and low traffic volume roads was also examined in this research. This pavement design involved creating a complete comparison and validation of the benefits of using perpetual asphalt pavements versus the conventional pavements in all road types and traffic categories. Structural evaluation of the pavement sections in moderate and low traffic volume roads was performed. In addition, LCCA was implemented to validate the perpetual and conventional structural pavement designs in moderate and low traffic volume roads.

The perpetual structural pavement design is currently being explored for usage in Canada and worldwide. This thick structural design can provide many potential benefits but it also has associated costs. Cold Canadian winters and warm summers impact pavement performance and make pavement design challenging. This is further complicated by a heavy dependence on trucks to transport imports and exports. Consequently, most Canadian roads are subjected to rapid deterioration due to high fatigue stresses and rapid growth of the traffic loads. The concept of a perpetual pavement design was raised to overcome the limitation of structural capacity of the conventional pavement designs. The concept of perpetual pavement was explained and introduced in this thesis and the benefits behind the perpetual pavement construction were studied. The Ministry of Transportation of Ontario (MTO) and the Centre for Pavement and Transportation Technology (CPATT) joined their efforts in partnership with Natural Sciences and Engineering Research Council (NSERC), Ontario Hot Mix Producers Association (OHMPA), Stantec Consultant, McAsphalt and others to construct three test sections on the Highway 401. The goal was to monitor and evaluate the performance of three different pavement structural designs. Performance evaluation of test section was performed by evaluating the expected ability of pavement section to withstand the traffic loads and climate impact throughout the design life of that pavement section with minimum damage. The minimum damage is expressed as low vertical pressure on top of subgrade, low shear stresses in the surface course and low tensile strain at the bottom of asphalt layers. Perpetual pavement design with Rich Bottom Mix (RBM) layer, perpetual pavement design without RBM and a conventional pavement design were constructed and instrumented with various types of sensors. These are capable of monitoring the tensile strain in asphalt layers, vertical pressure on the subgrade surface, moisture in the subgrade material and the temperature profile in the pavement sections. The test section construction, sensor installation and preliminary modeling are all part of this thesis. Preliminary structural evaluation was performed by analyzing the three designs using a Mechanistic Empirical Pavement Design Guide (MEPDG) model representing the three pavement designs constructed on the Highway 401. In addition, the WESLEA for Windows software was used to validate the long life performance of the perpetual pavement design. Life Cycle Cost Analysis (LCCA) was also performed for the perpetual and conventional pavement designs to evaluate the cost benefits associated with pavement designs for 70 year analysis period. In addition, the perpetual Pavement design philosophy for moderate and low traffic volume roads was also examined in this research. This pavement design involved creating a complete comparison and validation of the benefits of using perpetual asphalt pavements versus the conventional pavements in all road types and traffic categories. Structural evaluation of the pavement sections in moderate and low traffic volume roads was performed. In addition, LCCA was implemented to validate the perpetual and conventional structural pavement designs in moderate and low traffic volume roads.

A study has been conducted to compare conventional pavements and perpetual pavements with a particular emphasis on perpetual pavements. One of the main drawbacks of conventional pavements and motivations for this work is the maintenance required for hot mix asphalt (HMA) pavements with sub-drainage systems. Perpetual pavements, as the name suggests, are designed with a long life. However, this is a relatively new concept and there are still many unknowns concerning their performance. This dissertation was written to answer some of the questions. The study examines structural response and performance of perpetual pavements. Also, deterioration and performance of perpetual pavements will be contrasted to conventional pavements. Empirical data from the National Center of Asphalt Technology (NCAT) Test Track study was obtained, analyzed and used as a basis for evaluating theoretical models. Computational models for both conventional and perpetual pavements were constructed and analyzed using the general purpose finite element analysis software ABAQUS. Geometry, materials and loading are modeled with sufficient accuracy. This research examined several types of responses of perpetual pavements. It extends the traditional criteria of pavement distress by suggesting that longitudinal strain at the surface of a pavement HMA layer as an important criterion. Shear strain was studied and it provides a reasonable explanation of some distresses in pavements. By studying the FEA results from conventional and perpetual pavements and a thorough investigation of the thickness effects, it provides some rationale on why strain at the top of thick pavements is critical. The effects of dynamic wheel loadings are presented. Finally, the effect of environment, specifically temperature and moisture, on perpetual pavements are studied.

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