The purpose of this research was to determine the effect of full-depth reclamation (FDR) on the strength and durability of aggregate base layers in a coordinated approach involving both field and laboratory testing. Field comparisons between the pre-reclamation neat base and post-reclamation blended base were supplemented with laboratory experiments conducted to determine the effects of reclaimed asphalt pavement (RAP) content, compaction effort, and heating on the strength and durability of roadways reconstructed using FDR with a portable asphalt recycling machine (PARM). Also, the effect of reclamation on the spatial uniformity of the pavement structures was explored by comparing variability in the pre- and post-reclamation material properties. Test sites in Orem, Utah; San Marcos, Texas; and South Jordan, Utah, were selected for this research. The results of field testing indicate that the FDR process significantly increased the stiffness and/or strength of the base material at two of the test locations and did not significantly change the third base material. An evaluation of spatial variability indicated that the FDR process produced equivalent or lower spatial variability with respect to both base modulus and California bearing ratio (CBR) values at one site, while the other two sites exhibited equivalent or higher spatial variability after FDR. The results of laboratory testing for all three locations indicate that specimens compacted using the modified Proctor method exhibit significantly higher CBR values and dry densities than specimens compacted using the standard Proctor method. Also, the CBR values for specimens tested in the dry condition were significantly higher than those obtained from specimens tested at optimum moisture content. These results demonstrate the value of achieving a high level of compaction during construction and preventing water ingress into the pavement over time. The blended material exhibited a significantly lower CBR value than that of the neat material at only one location; the addition of RAP to materials at the other locations did not significantly change the CBR values of those materials. In the tube suction test (TST), most of the specimens were classified as marginally or highly moisture-susceptible, and the effect of RAP on the dielectric value in the TST was of no practical importance. The use of PARMs in the FDR process is an acceptable, economical, and environmentally friendly approach to reconstruction of flexible pavements. To ensure satisfactory performance of FDR projects, engineers and managers should carefully follow recommended guidelines for project selection, pavement testing, material characterization, design, construction, and quality assurance testing.

In order to avoid the occurrence of early-age damage, cement-treated base (CTB) materials must be allowed to cure for a period of time before the pavement can be opened to traffic. Trafficking of a CTB before sufficient strength gain has occurred can lead to marring or rutting of the treated layer. The specific objectives of this research were to examine the correlation between Clegg impact values (CIVs) determined using a heavy Clegg impact soil tester and rut depths measured in newly constructed CTB and subsequently establish a threshold CIV at which rutting should not occur.The experimental work included field testing at several locations along United States Highway 91 near Smithfield, Utah, and laboratory testing at the Brigham Young University (BYU) Highway Materials Laboratory. In both the field and laboratory test programs, ruts were created in CTB layers using a specially manufactured heavy wheeled rutting device (HWRD). In the field, ruts caused by repeated passes of a standard pickup and a water truck were also evaluated. The collected data were analyzed using regression to identify a threshold CIV above which the CTB should not be susceptible to unacceptable rutting. From the collected data, one may conclude that successive wheel passes each cause less incremental rutting than previous passes and that CTB similar to the material tested in this research should experience only negligible rutting at CIVs greater than about 35. The maximum rut depth measured in either field or laboratory rutting tests was less than 0.35 in. in this research, probably due to the high quality limestone base material utilized to construct the CTB. In identifying a recommended threshold CIV at which CTB layers may be opened to early trafficking, researchers proposed a maximum tolerable rut depth of 0.10 in. for this project, which corresponds to a CIV of approximately 25. Because a CIV of 25 is associated with an acceptably minimal rut depth even after 100 passes of the HWRD, is achievable within a reasonable amount of time under normal curing conditions, and is consistent with earlier research, this threshold is recommended as the minimum average value that must be attained by a given CTB construction section before it can be opened to early trafficking. Use of the proposed threshold CIV should then ensure satisfactory performance of the CTB under even heavy construction traffic to the extent that the material properties do not differ greatly from those of the CTB evaluated in this research.

The use of recycled concrete aggregates in Portland cement concrete and granular road base or sub-base works has increased steadily all over the world in order to conserve the limited natural aggregate deposits. The recycling of the demolished concrete aggregate for the use in concrete or granular pavement works will not only help to protect the environment but also an economical benefit to the user. The main drawback for the bulk utilization of demolished or recycled aggregate is its characterization and proper quality control during its production. The overall objective of this research was to characterize recycled concrete aggregates (RCA) obtained from a demolished foundation structure and to determine its suitability for Portland Cement Concrete (PCC) works and use as a granular road base or sub-base material. Tests were carried out on RCA samples to determine whether it meets the specification for concrete aggregate material or a granular road base and sub-base materials. Several concrete mixes consisting of 10, 20, 30, 40, 60, and 80 % replacement of natural coarse aggregates (NCA) with RCA were prepared and tested for compressive strength after curing periods of 7, 14, and 28 days. The compressive strength of concrete made with various percentages of RCA decreased with increasing RCA content but it increased with curing period for all concrete mixes. The durability parameters of the natural aggregates and RCA samples were investigated by using sulfate soundness, rapid freeze-thaw and micro-deval tests to ascertain their chemical and abrasive resistance. The California Bearing Ratio (CBR) of RCA base was also compared with that of a natural road base material to determine its suitability for road base or sub-base works. In this study, the flakiness and elongation indices of the RCA were found to be better than that of conventional natural aggregates. The RCA base material had lower maximum dry density, higher optimum moisture content, and low California Bearing Ratio (CBR) value compared to the natural crushed rock base (NCRB) material but was found to be a relatively good road base material.

The large majority of New Zealand's road network is constructed from thin surfaced unbound flexible pavements where a granular layer provides the main structural strength of the pavement. The current New Zealand empirical design theory states that permanent deformation should largely be attributed to the subgrade and that shape loss in the granular layers is simply a consequence of a previously deformed subgrade. However, recent research and field trials have indicated that basecourse shear strains may be a large contributor to rutting in unbound granular layers. The purpose of this investigation was to determine whether the shear strains induced under heavy vehicle loads can be accurately measured using in-situ induction coils and whether the shear strains are related to permanent pavement deformation. In this investigation a rosette configuration of free floating induction coils was designed to measure principal basecourse shear strains. The principal strains were then used to construct Mohr's circle of strain in order to calculate the maximum shear strain occurring in the granular layer. The rosettes were installed in two full scale test pavements at the Canterbury Accelerated Pavement Testing Indoor Facility (CAPTIF). The pavements were loaded with an 8 tonne dual wheel axle load for 1 million and 600,000 load applications respectively and strain and rut depth testing occurred periodically throughout the test life. The research showed that the rosette coil arrangement was a feasible and accurate device for measuring in-situ shear strains in granular pavement layers. Finite element modelling confirmed the accuracy of the system. The results from the two CAPTIF pavements showed that there was a strong linear relationship between the magnitude of the basecourse shear strain and the rut depth at the end of the post construction compaction period. The investigation also showed that shear strain magnitudes in the region of 5000µƐ result in rapid shear failure in the granular layer. In addition, after the post construction compaction period had finished, the rate of change of shear strain was proportional to the rate of change of rut development. The results indicated that there was approximately a 4:1 ratio between the rate of change in rut depth and the rate of change in shear strain after the initial post construction period. Investigations into the effect of load magnitude on the magnitude of the basecourse shear strain showed that a linear relationship existed between the two parameters. Further to this, load location testing revealed that for a dual wheel configuration, 50mm of lateral wheel variation either side of a point of interest was the maximum allowable movement that would result in similar strain measurements. The research highlighted the dominance of the longitudinal tensile strain and shear strain over the vertical compressive strain within granular layers. As a result, these pavement responses should be considered in further granular pavement research in addition to the commonly used vertical compressive strains.

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