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Esta dissertação estuda a otimização da capacidade de interação de manipuladores robôs com o meio externo através do controle das forças e torques envolvidas no contato. Os modelos adotados para as análises levam em consideração a interação entre a extremidade do manipulador e uma superfície. Neste trabalho, são investigadas diferentes metodologias para controle de forças, assim como as vantagens e desvantagens de cada método estudado para comparar e desenvolver um controle adequado das forças de contato. Devido às divergências encontradas na literatura, foram implementadas experimentalmente duas abordagens distintas conhecidas por controle cinestático e controle híbrido. Também, como parte do ambiente experimental, foi desenvolvido um protótipo de um micro manipulador com um grau de liberdade instalado na extremidade do robô. O micro manipulador simplifica a implementação de controle de força ativo, pois trabalha de forma independente do acionamento \"fechado\" dos robôs industriais abordados no trabalho. Assim é possível manter uma força arbitraria desejada no contato com a superfície. O controlador de força se sobrepõe ao controlador de posições convencional do manipulador para produzir o comportamento desejado na interação com o meio externo. / The optimization of a conventional industrial robot manipulator capacity to interact with the surrounding environment is analyzed in this work. The models adopted for the analysis take into account the contact between the robot and an external surface. Different force control approaches are analyzed regarding their implementation advantages and disadvantages. Due to the well known contradictions in the literature experiments were carried out using the kinestatic control and the hybrid control. A micro manipulator with one degree of freedom was developed and installed at the end effector in association with the tool tester. With this system it is possible change the contact force on the surface. The simultaneous coordinate work of the robot position control and the micro manipulator system force control are use to produce a desired behavior in the interaction with the external surface.

Esta dissertação estuda a otimização da capacidade de interação de manipuladores robôs com o meio externo através do controle das forças e torques envolvidas no contato. Os modelos adotados para as análises levam em consideração a interação entre a extremidade do manipulador e uma superfície. Neste trabalho, são investigadas diferentes metodologias para controle de forças, assim como as vantagens e desvantagens de cada método estudado para comparar e desenvolver um controle adequado das forças de contato. Devido às divergências encontradas na literatura, foram implementadas experimentalmente duas abordagens distintas conhecidas por controle cinestático e controle híbrido. Também, como parte do ambiente experimental, foi desenvolvido um protótipo de um micro manipulador com um grau de liberdade instalado na extremidade do robô. O micro manipulador simplifica a implementação de controle de força ativo, pois trabalha de forma independente do acionamento \"fechado\" dos robôs industriais abordados no trabalho. Assim é possível manter uma força arbitraria desejada no contato com a superfície. O controlador de força se sobrepõe ao controlador de posições convencional do manipulador para produzir o comportamento desejado na interação com o meio externo. / The optimization of a conventional industrial robot manipulator capacity to interact with the surrounding environment is analyzed in this work. The models adopted for the analysis take into account the contact between the robot and an external surface. Different force control approaches are analyzed regarding their implementation advantages and disadvantages. Due to the well known contradictions in the literature experiments were carried out using the kinestatic control and the hybrid control. A micro manipulator with one degree of freedom was developed and installed at the end effector in association with the tool tester. With this system it is possible change the contact force on the surface. The simultaneous coordinate work of the robot position control and the micro manipulator system force control are use to produce a desired behavior in the interaction with the external surface.

Parallel manipulators have been the subject of study of much robotic research during the past three decades. A parallel manipulator typically consists of a moving platform that is connected to a fixed base by at least two kinematic chains in parallel. Parallel manipulators can provide several attractive advantages over their serial counterpart in terms of high stiffness, high accuracy, and low inertia, which enable them to become viable alternatives for wide applications. But parallel manipulators also have some disadvantages, such as complex forward kinematics, small workspace, complicated structures, and a high cost. To overcome the above shortcomings, progress on the development of parallel manipulators with less than 6-DOF has been accelerated. However, most of presented parallel manipulators have coupled motion between the position and orientation of the end-effector. Therefore, the kinematic model is complex and the manipulator is difficult to control. Only recently, research on parallel manipulators with less than six degrees of freedom has been leaning toward the decoupling of the position and orientation of the end-effector, and this has really interested scientists in the area of parallel robotics. Kinematic decoupling for a parallel manipulator is that one motion of the up-platform only corresponds to input of one leg or one group of legs. And the input cannot produce other motions. Nevertheless, to date, the number of real applications of decoupled motion actuated parallel manipulators is still quite limited. This is partially because effective development strategies of such types of closed-loop structures are not so obvious. In addition, it is very difficult to design mechanisms with complete decoupling, but it is possible for fewer DOF parallel manipulators. To realize kinematic decoupling, the parallel manipulators are needed to possess special structures; therefore, investigating a parallel manipulator with decoupling motion remains a challenging task. This thesis deals with lower mobility parallel manipulator with decoupled motions. A novel parallel manipulator is proposed in this thesis. The manipulator consists of a moving platform that is connecting to a fixed base by three legs. Each leg is made of one C (cylinder), one R (revolute) and one U (universal) joints. The mobility of the manipulator and structure of the inactive joint are analyzed. Kinematics of the manipulator including inverse and forward kinematics, velocity equation, kinematic singularities, and stiffness are studied. The workspace of the parallel manipulator is examined. A design optimization is conducted with the prescribed workspace. It has been found that due to the special arrangement of the legs and joints, this parallel manipulator performs three translational degrees of freedom with decoupled motions, and is fully isotropic. This advantage has great potential for machine tools and Coordinate Measuring Machine (CMM). / UOIT

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As exploration in space increases through the use of larger telescopes, more sophisticated structures, and physical exploration, the use of autonomous robots will become instrumental to build and maintain the infrastructures required for this exploration. These systems must be autonomous to deal with the infeasibility of teleoperation due signal delay and task complexity. The reality of using robots in the real world without direct human input will require the autonomous systems to have the capability of responding to errors that occur in an assembly scenario on their own. As such, a system must be in place to allow for the sequencing and allocation of tasks to the robotic workforce autonomously, giving the ability to re-plan in real world stochastic environments. This work presents four contributions towards a system allowing for the autonomous sequencing and allocation of tasks for in-space assembly problems. The first contribution is the development of the Stochastic Assembly Problem Definition (SAPD) to articulate all of the features in an assembly problem that are applicable to the task sequencing and allocation. The second contribution is the formulation of a mixed integer program to solve for assembly schedules that are optimal or a quantifiable measurement from optimal. This contribution is expanded through the development of a genetic algorithm formulation to utilize the stochastic information present in the assembly problem. This formulation extends the state-of-the-art techniques in genetic algorithms to allow for the inclusion of new constraints required for the in-space assembly domain. The third contribution addresses how to estimate a robot's ability to complete a task if the robot must be assigned to a task it was previously not expected to work on. This is accomplished through the development of four metrics and analyzed through the use of screw theory kinematics. The final contribution focuses on a set of metrics to guide the selection of a good scheduling method for different assembly situations. The experiments in this work demonstrate how the developed theory can be utilized and shows the scheduling systems producing the best or close to the best schedules for assemblies. It also shows how the metrics used to quantify and estimate robot ability are applied. The theory developed in this work provides another step towards autonomous systems that are capable of assembling structures in-space without the need for human input. / Doctor of Philosophy / As space exploration continues to progress, autonomous robots are needed to allow for the necessary structures to be built in-space, on Mars, and on the Lunar surface. Since it is not possible to plan for every possible thing that could go wrong or break, the robots must be able to figure out how to build and repair structures without human input. The work presented here develops a framework that allows this in-space assembly problem to be framed in a way the robots can process. It then provides a method for generating assembly schedules that describe very good, if not the best way to complete the assembly quickly while still taking into account randomness that may be present. Additionally, this work develops a way to quantify and estimate how good robots will be at a task they have not attempted before. Finally, a set of considerations are proposed to aid in determining what scheduling method will work best for different assembly scenarios. The experiments in this work demonstrate how the developed theory can be used and shows the scheduling systems producing the best or close to the best schedules for assemblies. It also shows how the methods used to define robot ability are applied. The work developed here provides another step towards autonomous systems that are capable of assembling structures in-space without the need for human input.

This dissertation presents the kinematics study on two cases of parallel locomotion mechanisms. A parallel locomotion mechanism can be defined as "a mechanism with parallel configuration and discrete contact with respect to the ground which renders a platform the ability to move". The first case is a tripedal robot and the second case is an actuated spoke wheel robot. The kinematics study on these two mobile robots mainly includes mobility, inverse and forward kinematics, instantaneous kinematics, singularity and so on. The tripedal robot STriDER (Self-excited Tripedal Dynamic Experimental Robot) is expected to walk utilizing its built-in passive dynamics, but in its triple stance phase, the kinematic configuration of the robot behaves like an in-parallel manipulator. The locomotion of this novel walking robot and its unique tripedal gait are discussed, followed by the definitions of its coordinate frames. Geometric methods are adopted for the forward and inverse displacement analysis in its triple stance phase. Simulations are presented to validate both the inverse and the forward displacement solutions. The instantaneous kinematics and singularity analysis are developed respectively. Based on the screw theory, the Jacobian matrices are assembled. Using Grassmann Line Geometry, each row of the Jacobian matrices is interpreted as a line in 3D space and the analytical conditions of the linear dependency cases are identified, which corresponds to the forward singular configurations of the robot. The actuated spoke wheel robot IMPASS (Intelligent Mobility Platform with Active Spoke System) is investigated as the second case. It is revealed that this robot has multiple modes of locomotion on the ground and it is able to change its topology by changing the contact scheme of its spokes with the ground. This robot is treated as a mechanism with variable topologies and Modified Grübler-Kutzbach criterion and Grassmann Line Geometry are adopted to identify the degrees of freedom (DOF) for each case of its topological structures. The characteristic DOF are then verified through the testing on the robot prototype. The forward and inverse kinematics is investigated for two cases of its topologies. In order to improve the computation efficiency of the inverse kinematics formulation, virtual serial manipulator models are constructed. The effectiveness of the virtual serial manipulator models has been validated with numerical simulations. In conclusion, kinematics analyses have been successfully performed on the two parallel locomotion mechanisms. The results are utilized to control the robots' motions in specific configurations. The foundation has been laid for the future development of the robot prototypes and the future research on dynamics, control, intelligence and so on. / Ph. D.

Diploma thesis deals with a topic of lubrication and cooling of the ball screw rotary nuts. The first part is focused on a research behind the theory of ball screws and ball screw rotary-nuts. The three types of construction were developed in the second half of the thesis. Each construction is designed as an external attachable cooling and lubrication unit, which can be installed on an existing, slightly modified ball screw rotary-nut. For cooling and lubrication, only one type of medium is used and that is a cooled oil. External unit provides medium flow to ball screws working space. On top of diploma thesis tasks a design concept of ball screw rotary-nut with an integrated cooling and lubrication is introduced itself. Both described designs could become interesting for an industrial market.

[ES] Los robots paralelos (PR por sus siglas en inglés) son mecanismos donde el efector final está unido a la base, mediante al menos dos cadenas cinemáticas abiertas. Los PRs ofrecen una gran capacidad de carga y alta precisión, lo que los hace adecuados para diversas aplicaciones, entre ellas la interacción persona-robot. Sin embargo, en las proximidades de una singularidad Tipo II (singularidad dentro del espacio de trabajo), un PR pierde el control sobre los movimientos del efector final. La pérdida de control representa un riesgo importante para los usuarios, especialmente en rehabilitación robótica. En las últimas décadas, los PR se han popularizado en la rehabilitación de miembros inferiores debido al aumento del número de personas que viven con limitaciones físicas. Así, esta tesis trata sobre la detección y evitación de singularidades de Tipo II para asegurar total control de un PR no redundante para la rehabilitación y diagnóstico de rodilla, denominado 3UPS+RPU. En la literatura, existen varios índices para detectar y medir la cercanía a una singularidad basados en métodos analíticos y geométricos. Sin embargo, algunos de estos índices carecen de significado físico y son incapaces de identificar los actuadores responsables de la pérdida de control. Esta tesis aporta dos novedosos índices para detectar y medir la proximidad a una singularidad de Tipo II, capaces de identificar el par de actuadores responsables de la singularidad. Los dos índices son los ángulos entre los componentes lineal (T_i,j) y angular (O_i,j) de dos Twist Screw de Salida (OTS por sus siglas en inglés) normalizados i,j. Una singularidad Tipo II es detectada cuando T_i,j = O_i,j = 0 y su proximidad se mide mediante los mínimos ángulos T_i,j (minT) y O_i,j (minO) para los casos plano y espacial, respectivamente. La eficacia de los índices T_i,j y O_i,j se evalúa de forma teórica y experimental en un robot 3UPS+RPU y un mecanismo de cinco barras. Además, se propone un procedimiento experimental para el adecuado establecimiento del límite de cercanía a una singularidad de Tipo II mediante la aproximación progresiva del PR a una singularidad y la medición de la última posición controlable. Posteriormente, se desarrollan dos nuevos algoritmos deterministas para liberar y evitar una singularidad de Tipo II basados en minT y minO para PR no redundantes. minT y minO se utilizan para identificar los dos actuadores a mover para liberar o evitar el PR de una singularidad. Ambos algoritmos requieren una medición precisa de la pose alcanzada por el efector final. El algoritmo para liberar un PR de una configuración singular se aplica con éxito en un controlador híbrido basado en visión artificial para el PR 3UPS+RPU. El controlador utiliza un sistema de fotogrametría para medir la pose del robot debido a la degeneración del modelo cinemático en las proximidades de una singularidad. El algoritmo de evasión de singularidades Tipo II se aplica a la planificación offline y online de trayectorias no singulares para un mecanismo de cinco barras y el PR 3UPS+RPU. Estas aplicaciones verifican el bajo coste computacional y la mínima desviación introducida en la trayectoria original por los nuevos algoritmos. La implementación directa de un controlador de fuerza/posición en el PR 3UPS+RPU es insegura porque el paciente podría llevar involuntariamente al PR a una singularidad. Por lo tanto, esta tesis concluye presentando un novedoso controlador de fuerza/posición complementado con el algoritmo de evasión de singularidades de Tipo II. El nuevo controlador se evalúa durante rehabilitación activa de una pierna de maniquí y una pierna humana no lesionada. Los resultados muestran que el nuevo controlador combinado mantiene el PR 3UPS+RPU lejos de configuraciones singulares con una desviación mínima de la trayectoria original. Por lo tanto, esta tesis habilita el 3UPS+RPU PR para la rehabilitación segura de miembros inferiores lesionados. / [CAT] Els robots paral·lels (PR per les seues sigles en anglés) són mecanismes on l'efector final està unit a la base, mitjançant almenys dues cadenes cinemàtiques obertes. Els PRs ofereixen una gran capacitat de càrrega i alta precisió, la qual cosa els fa adequats per a diverses aplicacions, entre elles la interacció persona-robot. No obstant això, en les proximitats d'una singularitat Tipus II (singularitat dins de l'espai de treball), un PR perd el control sobre els moviments de l'efector final. La pèrdua de control representa un risc important per als usuaris, especialment en rehabilitació robòtica. En les últimes dècades, els PR s'han popularitzat en la rehabilitació de membres inferiors a causa de l'augment del nombre de persones que viuen amb limitacions físiques. Així, aquesta tesi tracta sobre la detecció i evació de singularitats de Tipus II per a assegurar total control d'un PR no redundant per a la rehabilitació i diagnòstic de genoll, denominat 3UPS+RPU. En la literatura, existeixen diversos índexs per a detectar i mesurar la proximitat a una singularitat basats en mètodes analítics i geomètrics. No obstant això, alguns d'aquests índexs manquen de significat físic i són incapaços d'identificar els actuadors responsables de la pèrdua de control. Aquesta tesi aporta dos nous índexs per a detectar i mesurar la proximitat a una singularitat de Tipus II, capaços d'identificar el parell d'actuadors responsables de la singularitat. Els dos índexs són els angles entre els components lineal (T_i,j) i angular (O_i,j) de dues Twist Screw d'Eixida (OTS per les seues sigles en engonals) normalitzats i,j. Una singularitat Tipus II és detectada quan T_i,j = O_i,j = 0 i la seua proximitat es mesura mitjançant els minimos angles T_i,j (minT) i O_i,j (minO) per als casos pla i espacial, respectivament. L'eficàcia dels índexs T_i,j i O_i,j es evalua de manera teòrica i experimental en un robot 3UPS+RPU i un mecanisme de cinc barres. A més, es proposa un procediment experimental per a l'adequat establiment del límit de proximitat a una singularitat de Tipus II mitjançant l'aproximació progressiva del PR a una singularitat i el mesurament de l'última posició controlable. Posteriorment, es desenvolupen dos nous algorismes deterministes per a alliberar i evadir una singularitat de Tipus II basats en minT i minO per a PR no redundants. minT i minO s'utilitzen per a identificar els dos actuadors a moure per a alliberar o evadir el PR d'una singularitat. Aquests algorismes requereixen un mesurament precís de la posa aconseguida per l'efector final. L'algorisme per a alliberar un PR d'una configuració singular s'aplica amb èxit en un controlador híbrid basat en visió artificial per al PR 3UPS+RPU. El controlador utilitza un sistema de fotogrametria per a mesurar la posa del robot a causa de la degeneració del model cinemàtic en les proximitats d'una singularitat. L'algorisme d'evació de singularitats Tipus II s'aplica a la planificació offline i en línia de trajectòries no singulars per a un mecanisme de cinc barres i el PR 3UPS+RPU. Aquestes aplicacions verifiquen el baix cost computacional i la mínima desviació introduïda en la trajectòria original pels nous algorismes. La implementació directa d'un controlador de força/posició en el PR 3UPS+RPU és insegura perquè el pacient podria portar involuntàriament al PR a una singularitat. Per tant, aquesta tesi conclou presentant un nou controlador de força/posició complementat amb l'algorisme d'evació de singularitats de Tipus II. El nou controlador s'avalua durant la rehabilitació activa d'una cama de maniquí i una cama humana no lesionada. Els resultats mostren que el nou controlador combinat manté el PR 3UPS+RPU lluny de configuracions singulars amb una desviació mínima de la trajectòria original. Per tant, aquesta tesi habilita el 3UPS+RPU PR per a la rehabilitació segura dels membres inferiors lesionats. / [EN] Parallel Robots (PR)s are mechanisms where the end-effector is linked to the base by at least two open kinematics chains. The PRs offer a high payload and high accuracy, making them suitable for various applications, including human robot interaction. However, in proximity to a Type II singularity (singularity within the workspace), a PR loses control over the movements of the end-effector. The loss of control represents a major risk for users, especially in robotic rehabilitation. In the last decades, PRs have become popular in lower limb rehabilitation because of the increment in the number of people living with physical limitations. Thus, this thesis is about the detection and avoidance of Type II singularities to ensure complete control of a non-redundant PR for knee rehabilitation and diagnosis named 3UPS+RPU. In the literature, several indices exist to detect and measure the closeness to a singular configuration based on analytical and geometrical methods. However, some of these indices have no physical meaning, and they are unable to identify the actuators responsible for the loss of control. This thesis contributes two novel indices to detect and measure the proximity to a Type II singularity capable of identifying the pair of actuators responsible for the singularity. The two indices are the angles between the linear (T_i,j) and the angular (O_i,j) components of two i,j normalised Output Twist Screws (OTSs). A Type II singularity is detected when the angles T_i,j = O_i,j = 0 and its closeness is measured by the minimum T_i,j (minT) and minimum O_i,j (minO) for planar and spatial cases, respectively. The effectiveness of the indices T_i,j and O_i,j is evaluated from a theoretical and experimental perspective in a 3UPS+RPU and a five bars mechanism. Moreover, an experimental procedure is proposed for setting a proper limit of closeness to a Type II singularity by the progressive approach of the PR to singular configuration and measuring the last controllable pose. Subsequently, two novel deterministic algorithms for releasing and avoiding Type II singularities based on minT and minO are developed for non-redundant PRs. The minT and minO are used to identify the two actuators to move for release or prevent the PR from the singularity. Both algorithms require an accurate measuring of the pose reached by the end-effector. The algorithm to release a PR from a singular configuration is successfully applied in a vision-based hybrid controller for the 3UPS+RPU PR. The controller uses a photogrammetry system to measure the pose of the robot due to the degeneration of the kinematic model in the vicinity of a singularity. The Type II singularity avoidance algorithm is applied to offline and online free-singularity trajectory planning for a five-bar mechanism and the 3UPS+RPU PR. These applications verify the low computation cost and the minimum deviation introduced in the original trajectory for both novel algorithms. The direct implementation of a force/position controller in the 3UPS+RPU PR is unsafe because the patient could unintentionally drive the PR to a Type II singularity. Therefore, this thesis concludes by presenting a novel force/position controller complemented with the Type II singularity avoidance algorithm. The complemented controller is evaluated during patient-active exercises in a mannequin leg and an uninjured human limb. The results show that the novel combined controller keeps the 3UPS+RPU PR far from singular configurations with a minimum deviation on the original trajectory. Hence, this thesis enables the 3UPS+RPU PR for the safe rehabilitation of injured lower limbs. / Pulloquinga Zapata, JL. (2023). A New Index for Detecting and Avoiding Type II Singularities for the Control of Non-Redundant Parallel Robots [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/194271