Concrete is considerably stronger in compression than it is in tension. When cracks form in concrete members, the flexural stiffness of the member decreases and the deflection increases which increases the overall size of the member. Prestressing concrete remedies this problem by inducing a compressive stress in the concrete thereby reducing the net tension in the member and increasing the load required to crack the member. Traditional prestressing is generally limited to large, straight members. During the last decade, shape memory alloys (SMA) have become more prevalent in engineering and civil engineering applications. The shape memory effect refers to the contraction of the SMA when it is heated to its austenite phase. When a prestrain is induced in the SMA, it can be recovered when it goes through the phase change. Nitinol, a NiTi shape memory alloy was used in this research. Thin, steel cables were also tested to provide a comparison. Two different Nitinol alloys were studied in this research. The alloy M wires were elongated to 8% stain while the alloy X wires were prestrained by the manufacturer. The wires were cast into thin concrete beams and once cured, the beams were heated and a phase change from martensite to austenite occurred in the Nitinol. As a result, the Nitinol contracted and compressed the concrete. The SMA fibers are randomly oriented and allow prestressing to occur along all three axis. This is ideal for thin, curved specimens. Third-point bending tests showed that the SMA fibers prestressed the concrete and upon reheating the cracked specimens, the shape memory effect provides partial crack closure.

No description available.

No description available.

No description available.

Shape memory alloys (SMAs) possess the unique ability to change their shape by undergoing a solid-state phase transformation at a particular temperature. The shape change is associated with a large strain recovery as the material returns to its "remembered" shape. Their ability to act as both sensor and actuator has made them an attractive subject of study for numerous applications. SMAs have many characteristics which are advantageous in space-related applications, including generation of large forces associated with the strain recovery, smooth and controlled movements, large movement to weight ratio, high reliability, and spark-free operation. The objective of this work is the further development and testing of a cryogenic thermal conduction switch as part of NASA funded projects. The switch was developed to provide a variable conductive pathway between liquid methane and liquid oxygen dewars in order to passively regulate the methane temperature. Development of the switch concept has been continued in this work by utilizing Ni-Ti-Fe as the active SMA element. Ni-Ti-Fe exhibits the shape memory effect at cryogenic temperatures, which makes it well suited for low temperature applications. This alloy is also distinguished by an intermediate phase change known as the rhombohedral or R-phase, which is characterized by a small hysteresis (typically 1-2 deg C) and offers the advantage of precise control over a set temperature range. For the Ni-Ti-Fe alloy used, its thermomechanical processing, subsequent characterization using dilatometry and differential scanning calorimetry and implementation in the conduction switch configuration are addressed. This work was funded by grants from NASA KSC (NAG10-323) and NASA GRC (NAG3-2751).

In the range of 25°C - 80°C (ultra-low grade heat), a large quantity of waste heat from various processes is available unused. Special alloys made of nickel and titanium, so-called Shape Memory Alloys (SMA), could be an alternative technology to Organic Rankine Cycles to make this energy usable in the low power range. The 'THEAsmart 2' research project is therefore investigating the service life and energy lifecycle of this material to test the benefits of shape memory alloys in energy recovery and the efficiency levels that can be achieved. To this end, a demonstration prototype is being built that converts thermal energy into rotary motion. The next step is to link the demonstration prototype with a conventional fluid pump to create an SMA fluid pump that is driven by the thermal energy of the fluid to be pumped. The advantage of such a pump would be that it would be energy-independent, i.e. it would be operated solely by the thermal energy of the fluid without an electrical connection. Furthermore, such a pump could contribute to energy savings if it is used in cooling circuits in which the thermal energy of the fluid is the waste product from another process. In this case, it replaces an electric pump and utilizes the 'waste product' heat. The aim of the project is to investigate how and whether coil springs made of shape memory alloy are suitable for energy recovery. This is considered via the energy lifecycle: if more energy is required to manufacture a spring than this spring can convert kinetic energy from thermal energy in its lifecycle, then its use for energy recovery does not make sense in principle. As a secondary result of this research, statements about the efficiency of shape memory alloy coil springs and statements about their service life are expected.

No description available.

No description available.

No description available.

Mimicking facial structures for a robotic head requires integration of multiple structural and mechanical parameters, design, synthesis and control of muscle actuation, architecture of the linkages between actuation points within skin, and implementation of the deformation matrix with respect to global skull coordinates. In this dissertation, humanoid faces were designed and fabricated to investigate all the parameters mentioned above. A prototype face and neck was developed using servo motors and extensively characterized. In this prototype, a neck mechanism was designed using a four bar mechanism to achieve nodding and turning motions. The modular neck prototype simplifies the assembly and statically in equilibrium and hence demands less torque from the cost-effective RC servo motor. The mechanism was critically investigated for dynamic performance and it was found out that RC servo based robotic head requires a PD external controller to overcome inherent overshoot. The servo based robotic head was analyzed for design and control of anchor, architecture of linkages between actuation points within skin, and deformation matrix with respect to global coordinate for creating specific expressions. A functional relationship between deformation vector of facial control points and actuator parameter, skin elasticity and angular position of actuator was derived. The developed analysis method is applicable to any rotary actuator technology utilized for facial expressions and takes into account the skin stiffness. The artificial skin materials for facial expression were synthesized using platinum-cured silicone elastomeric material (Reynolds Advanced Materials Inc.) with base consisting of mainly polyorganosiloxanes, amorphous silica and platinum-siloxane complex compounds. Systematic incorporation of porosity in this material was found to lower the force required to deform the skin in the axial direction. The performance of the servo motor based face was quite realistic but it suffers from the drawback of large power consumption, bulky, heavy, and limited functionality. Thus, significant effort was made in developing a Biometal fiber and Flexinol shape memory alloy actuator (SMA) based biped mountable baby head facial structure which resembles the form and functionality of a human being. SMAs were embedded inside a skull and connected to elastomeric skin at control points. An engineered architecture of skull was fabricated that incorporates all the muscles with their 35 routine pulleys, two fire wire CMOS cameras that serve as eyes, and a battery powered microcontroller base driving circuit within the total dimensions of 140 mm x 90 mm x 110 mm. The driving circuit was designed such that it can be easily integrated with biped and processed in real-time. The humanoid face with 12DOF was mounted on the body of DARwIn (Dynamic Anthropomorphic Robot with Intelligence) robot which has 21 DOF resulting in a total of 33 DOF system. Characterization results on the face and associated design issues are described that provide pathways for developing human-like facial anatomy. Numerical simulation using Simulink was conducted to assess the performance of a prototypic robotic face mainly focusing on jaw movement. A graphical method “Graphical Facial Expression Analysis and Design (GFEAD)” was developed that can be used to allocate the sinking points on robotic head. The method assumes that the origin of the action units are known prior and the underlying criterion in the design of faces being deformation of a soft elastomeric skin through tension in anchoring wires attached on one end to the sinking point and on the other to the actuator. Experimental characterization on a prototyping humanoid face was performed to validate the model and demonstrate the applicability on a generic platform. During characterization of the SMA based face, it was found that the currently available artificial muscle technologies do not meet the entire requirement for being embedded in the skin and provide the required strain rate, maximum strain, blocking force, response time and energy density. Thus an effort was made to develop conducting polymer based artificial muscles which can meet the metrics of human muscle. Composite stripe and zigzag actuators consisting of a sandwich structure polypyrrole /poly(vinylidene difluoride) (PPy/PVDF) were synthesized using potentiodynamic film growth on gold electrodes. The synthesis was done from an aqueous solution containing tetrabutylammonium Perchlorate (TBAP) and pyrrole by polymerization at room temperature. For depositing thin PPy films and thereby minimizing the response time, an experimental optimization of the deposition conditions was performed. The number of current-potential (potentiodynamic) growth cycles and the thickness of the deposited PPy film were highly correlated in the initial stages of polymer film growth. Strip actuator of size 11 x 5 mm2 with 63μM exhibited a deflection of 3mm under 1V DC voltage and 2mm deflection under 8V AC voltage at 0.5 Hz. It was found that three-segment zigzag actuator of segment length 15x2.5mm and thickness 63μM amplifies the displacement by 1.5 times. A study was also conducted on the synthesis and characterization of thick and thin film polypyrrole (PPy) – metal composite actuators. The fabrication method consisted of three steps based upon the approach proposed by Ding et al.: (i) winding the conductive spiral structure around the platinum (Pt)-wire core, (ii) deposition of PPy film on the Pt-wire core, and (iii) removal of the Pt-wire core. This approach yielded good performance from the synthesized actuators, but was complex to implement due to the difficulty in implementing the third step. To overcome the problem of mechanical damage occurring during withdrawal of Pt-wire, the core was replaced with a dispensable gold coated polylactide fiber that could be dissolved at the end of deposition step. Experimental results indicate that thin film actuators perform better in terms of response time and blocking force. A unique muscle-like structure with smoothly varying cross-section was grown by combining layer by layer deposition with changes in position and orientation of the counter electrode in reference to the working electrode. Synthesis of polypyrrole–metal coil was conducted in aqueous solution containing 0.25 M Pyrrole, 0.10 M TBAP and 0.50 M KCl. The actuator consisted of a single layer of platinum winding on a core substrate. Electrochemical characterization for free strain and blocking stress was conducted 0.1 M TBAP solution and a 6% free strain was obtained at an applied potential of 6V DC after 80 s stimulation time. The blocking stress 18 kPa was estimated by extrapolating the strain magnitude on stress-strain diagram. For axial type actuator with coil winding, a generalized governing equation for the electrochemical stress generated from polypyrrole–metal coil which accommodates the effect of magnetic field due to winding was proposed and numerically studied. It was considered as insightful modeling. / Ph. D.