This thesis presents a solution enabling lower losses in hydraulic actuator systems. A mobile fluid power system often contains several different actuators supplied with a single load sensing pump. One of the main advantages is the need of only one system pump. This makes the fluid power system compact and cost-effective. A hydraulic load often consists of two ports, e.g. motors and cylinders. Such loads have traditionally been controlled by a valve that controls these ports by one single control signal, namely the position of the spool in a control valve. In this kind of valve, the inlet (meter-in) and outlet (meter-out) orifices are mechanically connected. The mechanical connection makes the system robust and easy to control, at the same time as the system lacks flexibility. Some of the main drawbacks are The fixed relation between the inlet and outlet orifices in most applications produce too much throttling at the outlet orifice under most operating conditions. This makes the system inefficient. The flow directions are fixed for a given spool position; therefore, no energy recuperation and/or regeneration ability is available. In this thesis a novel system idea enabling, for example, recuperation and regeneration is presented. Recuperation is when flow is taken from a tank, pressurized by external loads, and then fed back into the pump line. Regeneration is when either cylinder chambers (or motor ports) are connected to the pump line. Only one system pump is needed. Pressure compensated (load independent), bidirectional, poppet valves are proposed and utilized. The novel system presented in this thesis needs only a position sensor on each compensator spool. This simple sensor is also suitable for identification of mode switches, e.g. between normal, differential and regenerative modes. Patent pending. The balance of where to put the functionality (hardware and/or software) makes it possible to manoeuvre the system with maintained speed control in the case of sensor failure. The main reason is that the novel system does not need pressure transducers for flow determination. Some features of the novel system: Mode switches The mode switches are accomplished without knowledge about the pressures in the system Throttle losses With the new system approach, choice of control and measure signals, the throttle losses at the control valves are reduced Smooth mode switches The system will switch to regenerative mode automatically in a smooth manner when possible Use energy stored in the loads The load, e.g. a cylinder, is able to be used as a motor when possible, enabling the system to recuperate overrun loads The system and its components are described together with the control algorithms that enable energy efficient operation. Measurements from a real application are also presented in the thesis.

<p>This thesis presents a solution enabling lower losses in hydraulic actuator systems. A mobile fluid power system often contains several different actuators supplied with a single load sensing pump. One of the main advantages is the need of only one system pump. This makes the fluid power system compact and cost-effective.</p><p>A hydraulic load often consists of two ports, e.g. motors and cylinders. Such loads have traditionally been controlled by a valve that controls these ports by one single control signal, namely the position of the spool in a control valve. In this kind of valve, the inlet (meter-in) and outlet (meter-out) orifices are mechanically connected. The mechanical connection makes the system robust and easy to control, at the same time as the system lacks flexibility. Some of the main drawbacks are</p><p><strong> </strong></p><p><strong>The fixed relation </strong>between the inlet and outlet orifices in most applications produce too much throttling at the outlet orifice under most operating conditions. This makes the system inefficient.</p><p><strong> </strong></p><p><strong>The flow directions </strong>are fixed for a given spool position; therefore, no energy recuperation and/or regeneration ability is available.</p><p>In this thesis a novel system idea enabling, for example, recuperation and regeneration is presented. Recuperation is when flow is taken from a tank, pressurized by external loads, and then fed back into the pump line. Regeneration is when either cylinder chambers (or motor ports) are connected to the pump line. Only one system pump is needed. Pressure compensated (load independent), bidirectional, poppet valves are proposed and utilized.</p><p>The novel system presented in this thesis needs only a position sensor on each compensator spool. This simple sensor is also suitable for identification of mode switches, e.g. between normal, differential and regenerative modes. Patent pending.</p><p>The balance of where to put the functionality (hardware and/or software) makes it possible to manoeuvre the system with maintained speed control in the case of sensor failure. The main reason is that the novel system does not need pressure transducers for flow determination. Some features of the novel system:</p><p><strong>Mode switches </strong>The mode switches are accomplished without knowledge about the pressures in the system</p><p><strong>Throttle losses </strong>With the new system approach, choice of control and measure signals, the throttle losses at the control valves are reduced</p><p><strong>Smooth mode switches </strong>The system will switch to regenerative mode automatically in a smooth manner when possible</p><p><strong>Use energy stored in the loads </strong>The load, e.g. a cylinder, is able to be used as a motor when possible, enabling the system to recuperate overrun loads</p><p>The system and its components are described together with the control algorithms that enable energy efficient operation. Measurements from a real application are also presented in the thesis.</p>

Hold down release mechanisms (HDRMs) are used for tightly attaching segments of bodies together when it is desired to release them rapidly at some point. When transporting sensitive payloads on launch vehicles, the challenge arises of releasing the fastened segments of the spacecraft without risking damage to the costly equipment. Non-explosive HDRMs are favourable from a safety perspective as there is a lower risk of producing potentially destructive shock-waves throughout the structure.  One variant of a non-explosive HDRM uses a so called 'split spool initiator'. This initiator can only be used once in the actuator mechanism and to reuse the HDRM the initiator must be replaced. The purpose of this thesis is to design an improved split spool initiator which can be reusable while conserving the functionality aspects of the existing design. To achieve this, different ideas were considered and ultimately a solution using shape memory alloys (SMAs) was explored. A prototype was constructed to demonstrate the functionality of the design and simulations are done to determine the forces acting on different parts of the mechanism. / Hold down release-mekanismer (HDRM) används för att säkert kunna fästa samman delar av strukturer för att sedan kunna lossa dessa vid rätt tillfälle. När det transporteras känslig last på exempelvis rymdfarkoster uppkommer utmaningen att göra så på ett sätt som inte riskerar att skada den ofta dyra utrustningen. Det finns en mängd olika HDRM, dessa kan delas upp i två typer som är icke explosiva release-mekanismer och pyrotekniska release-mekanismer. Icke explosiva release-mekanismer har en fördel över pyrotekniska som är att de inte producerar potentiellt destruktiva chock-vågor som sprids genom strukturen. En typ av icke-explosiva release-mekanismer är den så kallade split spool-initieraren. Denna kan endast användas en gång när fästelementet är aktiverat och för att kunna använda fästelementet igen måste hela initieraren bytas ut. Syftet med denna studie har varit att att designa en förbättrad split spool-initierare som är återanvändbar, medan funktionaliteten hos den ursprungliga designen är bevarad. För att åstadkomma detta övervägdes olika idéer och slutligen valdes en lösning som använder minnesmetaller eller Shape memory alloys på engelska (SMA). En prototyp konstruerades för att demonstrera funktionaliteten hos designen. Simuleringar gjordes även för att bestämma krafter som agerade på split spool-strukturen och för att få en överblick över spänningsfördelningen genom initieraren.