Made available in DSpace on 2014-06-11T19:32:50Z (GMT). No. of bitstreams: 0 Previous issue date: 2011-12-19Bitstream added on 2014-06-13T19:22:34Z : No. of bitstreams: 1 deconti_ac_dr_guara.pdf: 1603646 bytes, checksum: b7821c8b7d214aede262dc86531443fd (MD5) / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES) / O presente trabalho teve como objetivo principal, verificar o desempenho de juntas coladas de peças de Eucalyptus sp., submetidos à esforços de cisalhamento e à tração normal, em função da qualidade superficial dos planos da madeira colados e das superfícies usinadas em relação à posição dos anéis de crescimento da madeira, empregando-se dois adesivos de diferentes fabricantes, à base de Poli Acetato de Vinila (cola PVA). Os adesivos foram denominados por C1 e C2, sendo que o primeiro apresentava certa resistência à umidade enquanto que o segundo não. Na usinagem das superfícies da linha de colagem dos corpos de prova, foram empregadas as velocidades nominais de avanço „„ ” para o processo de fresamento: 6,0 m/min; 11,0 m/min e 15,0 m/min, correspondendo, respectivamente aos avanços por dente “fz” da ferramenta de corte: 0,86 mm; 1,57 mm e 2,14 mm. Os corpos de prova confeccionados foram preparados para composições com linha de cola em diferentes planos em relação aos anéis de crescimento da madeira. Tais composições de planos resultaram nos seguintes conjuntos de superfícies coladas: R-R; R-T; T-T e RT-RT, sendo os mesmos submetidos a ensaios normatizados pela Norma ABNT - NBR 7190 para testes de resistência à ruptura na lâmina de cola por esforços de cisalhamento e por tração normal. Pôde-se inferir um melhor desempenho para uso do adesivo denominado por “C1” e melhor superfície de adesão para a velocidade de avanço intermediária de 11,0 m/min. Quanto aos diferentes planos de corte, os resultados sugerem que na média o plano T-T possui maior resistência ao cisalhamento e tração normal. No entanto, estudos futuros envolvendo a correlação entre a composição dos planos e a resistência mecânica, são necessários para conhecer a correlação entre estas importantes variáveis envolvidas no processo de usinagem da madeira. / The present work aimed to check the Eucalyptus sp bonded joints parts performance, submitted to shear stress and tensile strength, depending on the surface quality of wood glued plans and the position relation of wood growth rings machined surfaces, using two different manufacturers adhesives, based on Poly Vinyl Acetate (PVA glue). The adhesives were named by C1 and C2, where the first one showed some resistance to moisture while the second one does not. In order to make the bonding line surface machining for the specimens, it was employed three nominal feed speeds called, „„ ”, for the milling process: 6,0 m/min, 11,0 m/min and 15,0 m / min, corresponding respectively to the tooth advances fz cutting tool: 0,86 mm, 1,57 mm and 2,14 mm. The specimens were made for different compositions in the glue line at different relations on growth rings of wood levels. Such plans compositions resulted in the following glued surfaces sets: R-R, R-T, T-T and RT-RT, and subjected to the same standardized tests by ABNT - NBR 7190, for testing the strength for blade glue, it was chosen two tests: shear strain and tensile strength. It might be inferred for a better performance had obtained for the adhesive called C1 and a better surface adhesion for intermediate feed speed of 11.0 m / min. The results suggest to different cutting plans on average, the TT plane had a higher resistance to shear and tensile strength. However, future studies involving the correlation between the composition and mechanical strength of the plans are required to know the correlation between these important variables involved in the wood machining.

V důsledku enviromentálních aspektů se zavádí obrábění za sucha nebo obrábění s minimem mazání. Převážně se jedná o mazání s průtokem cca 50 ml/h. Tato technologie se úspěšně zavedla pro soustružení, frézování, ale je málo probádána pro vrtání a vystružování. Právě tématu vystružování s použitím minmálního množství mazání je věnována tato diplomová práce.

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Le tournage de superfinition est très spécifique avec une profondeur de passe de l’ordre de 0.05mm et une avance de 0.05mm/tour et permet d’obtenir des surfaces dont la précision et la rugosité sont équivalents à ce que l’on pourrait obtenir par rectification. Cependant, ce procédé est fortement influencé par les caractéristiques dynamiques du système usinant. Le but de nos travaux est de comprendre comment les caractéristiques dynamiques du système Pièce / Outil / Machine (P.O.M.) influencent la qualité de surface obtenue en superfinition à l’outil coupant. Dans un premier temps, nous avons défini, en nous appuyant sur la méthode normalisée du Couple Outil Matière (C.O.M.), des conditions de coupe acceptables et stables. Ensuite, une analyse fréquentielle nous a permis d’identifier trois éléments du système P.O.M. comme sources de vibrations remarquables, à savoir la machine elle-même, la fréquence de rotation de la broche et l’outil utilisé. Puis, nous avons mis en place une démarche expérimentale lourde afin d’évaluer l’influence des sources identifiées sur des critères d’état de surface et sur les vibrations mesurées au niveau de l’outil coupant. Enfin nous avons abordé l’étude des corrélations existantes entre les vibrations et l’état de surface généré en tournage de superfinition / The superfinishing in turning is very specific, depth of cut about 0.05mm and feed in the order of 0.05mm/rev and allows to produce surfaces with precision and roughness equivalent to grinding process. However, this process is strongly influenced by the dynamic characteristics of the machining system. The aim of our work is to understand how dynamic characteristics of the Part/Tool/Machine (P.T.M.) system influence the surface quality obtained in superfinishing with cutting tool. Initially, we defined acceptable and stable cutting conditions by using the standardized method of the Couple tool-matterial. Then, a frequential analysis enabled us to identify three remarkable sources of vibrations in the P.T.M. system that are the machine tool, the spindle frequency and the tool. Then, we set up an experimental study in order to evaluate the influence of the identified sources of vibrations on surface quality and on the vibrations measured on the cutting tool. Finally we studied the correlations between the vibrations and the surface quality obtained by superfinishing turning

Submitted by PAULO ROBERTO GOMES ALVES null (pauloalves@grad.itapeva.unesp.br) on 2016-03-19T13:35:12Z No. of bitstreams: 1 ANÁLISE DO ACABAMENTO SUPERFICIAL E DA POTÊNCIA CONSUMIDA NA USINAGEM DE FRESAMENTO FRONTAL E CILÍNDRICO TANGENCIAL DA MADEIRA DE EUCALIPTO.pdf: 4159341 bytes, checksum: 1aece2dc81a26f1c87e9e4d59ff0dd54 (MD5) / Approved for entry into archive by Ana Paula Grisoto (grisotoana@reitoria.unesp.br) on 2016-03-22T13:52:55Z (GMT) No. of bitstreams: 1 alves_prg_dr_guara.pdf: 4159341 bytes, checksum: 1aece2dc81a26f1c87e9e4d59ff0dd54 (MD5) / Made available in DSpace on 2016-03-22T13:52:55Z (GMT). No. of bitstreams: 1 alves_prg_dr_guara.pdf: 4159341 bytes, checksum: 1aece2dc81a26f1c87e9e4d59ff0dd54 (MD5) Previous issue date: 2016-02-12 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES) / A expansão tecnológica e de mercado da madeira e produtos derivados de madeira industrializada, fazem com que as pesquisas dos processos que envolvem esse material sejam cada vez mais necessárias. O fresamento é um processo de usinagem muito utilizado na indústria, quando se pretende obter um acabamento superficial de qualidade. O presente trabalho teve por objetivo avaliar o desempenho do processo de usinagem de madeiras das espécies de Corymbia citriodora e Eucalyptus saligna, realizado em centro de usinagem CNC, através da análise do acabamento superficial e da potência consumida em operações de fresamento frontal e cilíndrico tangencial. As madeiras foram usinadas de forma tangencial em movimentos concordante e discordante, com profundidade de corte (ap) de 1,0 mm; de forma frontal nas direções perpendicular e paralelo em relação às fibras com (ap) de 5,0 mm. Como condições de usinagem, empregaram-se quatro velocidades de corte (Vc) 5,9; 8,4; 10,9; 13,4 m/s, e quatro velocidades de avanço (Vf) 3,0; 5,0; 7,0 e 9,0 m/min. Utilizou-se para os ensaios uma fresa helicoidal de metal duro maciço com três dentes e diâmetro de 16,0 mm. Foram analisados os resultados de Rugosidade Média (Ra) obtidos através de rugosímetro e potência consumida captada por sensor de efeito Hall, e verificado a integridade das superfícies fresadas através de microscópio eletrônico de varredura (MEV). Os resultados foram analisados pelo software Minitab e tratados estatisticamente através da análise de variância ANOVA e teste de Tukey. Concluiu-se que as melhores qualidades superficiais registradas ocorreram para as menores velocidades de avanço, maiores velocidades de corte, no fresamento tangencial para o corte discordante, no fresamento frontal para o corte paralelo às fibras da madeira. Para a potência média consumida, o menor valor médio ocorreu para as maiores velocidades de corte e a espécie citriodora, obteve melhor qualidade superficial quando comparado com a espécie saligna. / The technological expansion and market wood and derived from wood products industrialized make research processes involving this material are increasing necessary. Milling is a machining process commonly used in the industry, when applying for a surface finish quality. This study was to evaluate the performance of wood machining process of species Corymbia citriodora and Eucalyptus saligna realized out in CNC machining center, through the analysis of surface finish and the power consumed in tangential front and cylindrical milling operations. The woods were used tangentially on down-milling and up-milling movements, cutting depth of 1.0 mm; the front in parallel and perpendicular directions in relation to the fibers with cutting depth of 5.0 mm. As machining conditions, we used four cutting speeds of 5.9, 8.4, 10.9 and 13.4 m/s, and four feed speeds 3 5, 7 and 9 m/min. It was used for testing a helical cutter solid tungsten carbide tool with three teeth and diameter of 16 mm. The results were analyzed Roughness Average (Ra) obtained from roughness and power consumed captured by Hall effect sensor and the integrity of the machined surfaces obtained by scanning electron microscope. These results were analyzed by Minitab software and statistically analyzed by ANOVA and Tukey test. It is concluded that the best recorded surface qualities were obtained for lower feed rates, higher cutting speeds, the tangential milling cutting for up-milling in front for cutting parallel to the wood fibers. For the average power consumed, the lowest average value occurred for higher cutting speeds and the species citriodora, obtained better surface quality when compared with the species saligna. / CAPES: 00.889.834/0001-08

Titanium alloys have outstanding mechanical properties such as high hardness, a good strength-to-weight ratio and high corrosion resistance. However, their low thermal conductivity and high chemical affinity to tool materials severely impairs their machinability with conventional techniques. Conventional machining of Ti-based alloys is typically characterized by low depth of cuts and relatively low feed rates, thus adversely affecting the material removal rates (MRR) during the machining process. Ultrasonically assisted turning (UAT) is an advanced machining technique, in which ultrasonic vibration is superimposed on a cutting tool. UAT was shown to improve machinability of difficult-to-machine materials, such as ceramics, glass or hard metals. UAT employment in the industry is, however, currently lacking due to imperfect comprehensive knowledge on materials' response and difficulties in obtaining consistent results. In this work, significant improvements in the design of a UAT system were performed to increase dynamic and static stiffness of the cutting head. Concurrent improvements on depth-of-cut controls allowed precise and accurate machining operations that were not possible before. Effects of depth of cut and cutting speed were investigated and their influence on the ultrasonic cutting process evaluated. Different cutting conditions -from low turning speeds to higher recommended levelwere analysed. Thermal evolution of cutting process was assessed, and the obtained results compared with FE simulations to gain knowledge on the temperatures reached in the cutting zone. The developed process appeared to improve dry turning of Ti-15-3-3-3 with significant reduction of average cutting forces. Improved surface quality of the finished work-piece was also observed. Comparative analyses with a conventional turning (CT) process at a cutting speed of 10 m/min showed that UAT reduced the average cutting forces by 60-65% for all levels of ap considered. Temperature profiles were obtained for CT and UAT of the studied alloy. A comparative study of surface and sub-surface layers was performed for CT- and UAT-processed work-pieces with notable improvements for the UAT-machined ones. Two- to three-fold reductions of surface roughness and improvements of other surface parameters were observed for the UAT- machined surfaces. Surface hardness for both the CT- and UAT-machined surfaces was investigated by microindentation. The intermittent cutting of the UAT-process resulted in reduction of hardening of the sub-surface layers. Optical and electronic metallographic analyses of cross-sectioned work-pieces investigated the effect of UAT on the grain structure in material's sub-surface layers. Backscatter electron microscopy was also used to evaluate the formation of α-Ti during the UAT cutting process. No grain changes or α-precipitation were observed in both the CT- and UAT-machined work-pieces.

This diploma thesis deals with the final quality of the surface under variable working conditions during milling. The first part deals with the definition of qualitative parameters describing surface properties. This is followed by a brief description of the cutting resistance measurements. The thesis is complemented by experimental verification using front milling and its evaluation. The aim of the experiment is to determine the dependence of the surface quality and the size of cutting resistors under the variable working conditions of the machine that do not make a common part of the manufacturing processes.

In the work is used the processing of metallic material by the method of Selective Laser Melting. The main objective is to verify and describe the influence of the individual process parameters entering the production process when processing the alloy Cu7.2Ni1.8Si1Cr with SLM. This alloy contains 90 % copper. The first theoretical part of the thesis describes so far processed copper alloys with a high content of copper using the method of Selective Laser Melting. The practical part then deals with the specification of the main process parameters, which are optimized in the next part of the work solution. On the basis of the information obtained experimental bodies have been created, which will be tested and analyzed in several steps. The work focuses on thin-walled samples, which have a perspective use in the creation of highefficiency heat exchangers. The main results that the work deals with are the relative density and mechanical properties of the material. Also, great emphasis is placed on the resulting surface quality

Diploma thesis on Machining hardened steels is focused on the analysis of longitudinal turning of hardened steel 14 109 by using a tool from PKNB in terms of measuring the force load using a dynamometer and then evaluating the surface quality. The theoretical part deals with the issue of turning technology, cutting materials and heat treatment of steel. In the practical part, the influence of cutting conditions on the resulting values was assessed during the experiment. Twelve samples with different combinations of cutting conditions were tested, then was selected a sample that met the criterion of combining minimum cutting forces values and surface quality. The experiment shows that force load values can be achieved twice less by combining cutting conditions with an appropriate combination.

This thesis is focused on ceramics materials in terms of their partition, properties, structure, manufacture and methods of their possible machining. The first part of this thesis is devoted to the distribution of ceramics materials, their structure, properties, and methods of production. Currently, ceramics materials are increasingly used in structural (engineering) applications therefore we deal with methods of effective machining of ceramic materials, to achieve part of the required shape, dimensions and surface quality. The evaluation of ceramic grinding test from the point of view of cutting forces and surface quality of the machined faces are presented in the last part of the thesis. The tested materials have been provided by company SEEIF Ceramics a.s.