The rollers of run out table in Hot Strip Mill are operated with variable high rotational speed under a severe environment of high temperature and much cooling water around. And the table takes long space about 128 meters of length with over 330 rollers. The rollers of this area often break down, and it takes long to make urgent repair. So it costs about ten million NT dollars per year for mill shut-down. Although some improvements have been made before, the troubles still happens frequently. Then the temporary countermeasures of shortening the maintenance cycle and increasing the grease supply have been applied to prevent the break-down frequency from aggravation . But it wastes the cost and does not meet the environmental policy.
This study analyzes many damage phenomena. Then it assumes that the 75% of roller running break-down is bearing damage resulting from bad lubrication condition and abnormal axial load. The cooling water which penetrates into bearing housing will result in grease emulsification and its consistency diluting. This certainly causes the bad lubrication condition and bearing rusting. In the meantime, if the floating function of roller bearing is inactive, the bearings will be operated under abnormal high axial load and without appropriate lubrication. Then the bearing will be damaged rapidly and must be repaired quickly.
In order to improve bad lubrication and bearing rusting, this study modifies sealing arrangement and grease feeding circuit for bearing housing with the special functions of water obstruction, drainage and resistance to prevent water penetration. In addition, the overflow of grease will be collected to meet the environmental needs. Meanwhile, to look for better water resistance and mechanical stability for greasing, the study also discusses the relationship between consistency variation and thickening soap base after grease emulsification. During a three-month running of the new design , the water contents are stably under 1.5% which has greatly advanced. And the quantity of grease supply is under 10% of existing one.
In order to improve the inactive floating function of roller bearings, this study not only analyzes the derivation of problems but also modifies the dimensional tolerance and adds cylindricity of geometric tolerance for the bore of bearing housing. This will ensure complete loose fit and shape accuracy to prevent the interference fit between the bore and bearing caused by manufacturing inaccuracy or other mistakes
| Identifer | oai:union.ndltd.org:NSYSU/oai:NSYSU:etd-0910106-170411 |
| Date | 10 September 2006 |
| Creators | Li, Hsin-pao |
| Contributors | Inn-chyn Her, Yuang-Cherng Chiou, Rong-Tsong Lee |
| Publisher | NSYSU |
| Source Sets | NSYSU Electronic Thesis and Dissertation Archive |
| Language | Cholon |
| Detected Language | English |
| Type | text |
| Format | application/pdf |
| Source | http://etd.lib.nsysu.edu.tw/ETD-db/ETD-search/view_etd?URN=etd-0910106-170411 |
| Rights | not_available, Copyright information available at source archive |
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