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Exploration of Small-Scale Solid-State Additive Manufacturing for the Repair of Metal Alloys

Master of Science / As parts in any device age, something inevitably breaks. When dealing with a broken metallic part, one can either replace it or repair it. Repairing is generally preferred so long as it is not too costly. Unfortunately, repairing a component is often more expensive due to the material being difficult to work with or the geometry being too intricate to fix. Additive manufacturing, commonly known as 3D printing, allows precise placement of material to build a part and has allowed the repair of complex parts. However, some materials are severely weakened using traditional additive manufacturing technologies, which melt small amounts of material and force it to cool in place quickly. To combat this, methods that do not require the material to melt could be used. Currently, these methods place a large amount of material at once, causing significant waste if the excess needs to be removed. Therefore, this work aims to create a small-scale device using a traditional milling machine. It was shown to be capable of placing small amounts of material while offering the advantage of not melting the metal. In the future, it could provide an avenue to repair previously unreachable.

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/113576
Date30 January 2023
CreatorsGottwald, Ryan Brink
ContributorsMaterials Science and Engineering, Yu, Hang, Zuo, Lei, Suchicital, Carlos T. A.
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeThesis
FormatETD, application/pdf
RightsIn Copyright, http://rightsstatements.org/vocab/InC/1.0/

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