Nowadays, the filling and solidification of macro-scale injection mouldings can be predicted using commercial CAE software. For micro-injection moulding, the conventional tools do not work for all process conditions. The reasons might be the lack of high quality database used in the simulation and the improperly specified boundary conditions which do not reflect the real state in the cavity. Special aspects like surface tension or "size dependent" viscosity might also be responsible for the inaccuracy of the simulations.
In this paper, those aspects related to the boundary conditions were taken into consideration, especially the thermal contact behaviour and the melt compression in the barrel which affects not only the temperature of the melt due to the compression heating, but also reduces the actual volume rate in the cavity. It can be shown that the heat transfer coefficient between the melt and the mould wall has a significant influence on the simulation results. In combination with precise material data and considering the reduction of the volume rate due to the melt compression in the barrel, the heat transfer coefficient may be quantified by means of reverse engineering. In general, it decreases when either the cavity thickness or the injection speed increases. It is believed that a pressure dependent model for the heat transfer coefficient would be more suitable to describe the thermal contact behaviour in micro injection moulding. The melt compression in the barrel affects definitely the filling behaviour and subsequently the heat transfer in the cavity as well, which is especially true for micro parts of high aspect ratio.
| Identifer | oai:union.ndltd.org:DRESDEN/oai:qucosa:de:qucosa:18963 |
| Date | 20 August 2008 |
| Creators | Jüttner, Gabor, Nguyen-Chung, Tham, Mennig, Günter, Gehde, Michael |
| Publisher | Technische Universität Chemnitz |
| Source Sets | Hochschulschriftenserver (HSSS) der SLUB Dresden |
| Language | English |
| Detected Language | English |
| Type | doc-type:conferenceObject, info:eu-repo/semantics/conferenceObject, doc-type:Text |
| Source | Proceedings of the 42th IUPAC World Polymer Congress |
| Rights | info:eu-repo/semantics/openAccess |
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