CoordenaÃÃo de AperfeiÃoamento de Pessoal de NÃvel Superior / A reaÃÃo de sÃntese de Fischer-Tropsch tem merecido grande atenÃÃo pelo seu interesse tecnolÃgico e cientÃfico. Este interesse està associado a conversÃo do gÃs natural em produtos lÃquidos de alta qualidade (gasolina e diesel) e elevado valor agregado. No presente trabalho à descrito a metodologia empregada na sÃntese e caracterizaÃÃo de catalisadores de ferro usados na sÃntese de Fischer-Tropsch, com Ãnfase nos catalisadores suportados em sÃlica e catalisadores industriais (utilizados na sÃntese de amÃnia) promovidos com potÃssio e cobre. Pretende-se com esta discussÃo, identificar possÃveis vias para o desenvolvimento de catalisadores mais ativos e seletivos, variando a composiÃÃo do promotor estrutural para fins de otimizar a distribuiÃÃo dos produtos em fraÃÃes de hidrocarbonetos especÃficos (gasolina, diesel e graxa). A reaÃÃo foi conduzida em um reator de leito de lama. O estudo seguiu um planejamento experimental do tipo fatorial quadrado com ponto central e os resultados foram analisados baseados na metodologia dos grÃficos de superfÃcie de respostas. Os efeitos das diferentes condiÃÃes operacionais (temperatura e pressÃo) e dos diferentes teores de potÃssio na distribuiÃÃo dos produtos lÃquidos foram comparados baseados nos cromatogramas, nÃmero mÃdio de carbono (Nn) e no grau de dispersÃo dos produtos. Para todos os catalisadores de ferro empregados neste trabalho, observou-se um aumento no Ãndice que representa o comprimento da cadeia de hidrocarboneto (Nn) com o aumento do teor de potÃssio. Indicando um maior grau de polimerizaÃÃo para os catalisadores de ferro suportados com 18K em ralaÃÃo aos outros (12K, 6K e industrial). Os resultados mostram que, para catalisadores suportados, em pressÃes elevadas (25 e 30atm) favorecem a produÃÃo de graxa, enquanto a seletividade para hidrocarbonetos lÃquidos à favorecida a baixa pressÃo (20atm) e baixa temperatura (240ÂC). Para os catalisadores industriais, observou-se um aumento na fraÃÃo graxa em baixas temperaturas (240-255ÂC) e elevadas pressÃes (30atm). Contudo, os resultados de todas as corridas para o catalisador suportado e o industrial promovido e nÃo-promovido apresentaram quantidades significativas de n-parafinas com no mÃximo 35 Ãtomos de carbono que pode ser causados atravÃs das limitaÃÃes geomÃtricas e espaciais dentro dos poros do catalisador que tambÃm podem explicar o motivo pelo qual o Ãndice de dispersÃo da distribuiÃÃo de hidrocarbonetos serem mais baixos para um maior nÃmero de carbonos mÃdio. / The Fischer-Tropsch synthesis has been focus of attention of the scientific and industrial community. This interest is related to the conversion of natural gas into high quality liquid products, such as gasoline and diesel, which have high commercial value. In this work the methodology applied to synthesize and characterize iron-based catalyst used in the Fischer-Tropsch synthesis was described. Emphasis was given to catalysts supported in silica and to industrial catalysts (used in the synthesis of ammonia) impregnated with potassium and copper. The catalysts were tested to identify more active and selective catalysts, changing the amount of structural promoter in order to optimize the product distribution of specific hydrocarbons (gasoline, diesel, wax). The reaction was carried out in a slurry phase reactor. The experiments followed a 22 factorial experimental planning with central point and the results were analyzed based on the surface response methodology. The effects of the operating conditions (temperature and pressure) and of the amount of potassium in the catalyst on the liquid product distribution were compared based on the chromatographs, number average number of carbons (Nn) and distribution dispersion. In all iron based catalyst used in the research, the number average number of carbons (Nn) increased with increasing amount of potassium in the catalyst formulation. This result indicates that the catalyst with 18 K supported in silica showed the highest degree of polymerization in comparison with all other catalysts produced in this research. The results showed that for the catalyst supported in silica high pressures (25 to 30 atm) favor the production of wax, while higher selectivity towards liquid fuels was favored by low pressure (20 atm) and low temperature (240ÂC). For the industrial catalyst, an increase in the wax cat was observed at low temperatures (240-255ÂC) and high pressures (30 atm). The experiments carried out with the both catalysts (silica-supported and alumina-supported) have presented significant amounts of n-paraffins with a maximum of 35 carbons and low dispersion of the product distribution which can be caused by space limitations within the catalyst pores.

Conselho Nacional de Desenvolvimento CientÃfico e TecnolÃgico / Diante das atuais exigÃncias ambientais e uma possÃvel instabilidade no mercado internacional de petrÃleo, o processo de SÃntese de Fischer-Tropsch (SFT) representa uma nova trajetÃria tecnolÃgica na busca de combustÃveis alternativos limpos. A SFT Ã uma reaÃÃo de polimerizaÃÃo, na qual o gÃs de sÃntese (H2 + CO) reage na presenÃa de um catalisador produzindo uma mistura de hidrocarbonetos. A fim de se estudar o efeito das condiÃÃes operacionais (temperatura e pressÃo) e do teor de lÃtio como promotor em catalisadores de ferro para a (SFT) foram sintetizados trÃs catalisadores suportados em sÃlica. A composiÃÃo desses catalisadores em base molar seguiu o padrÃo: 100Fe/5Cu/24K/240SiO2, variando apenas a concentraÃÃo de lÃtio, em 06Li, 12Li e 24Li. Os catalisadores foram caracterizados atravÃs das tÃcnicas de fluorescÃncia de raios-X, difraÃÃo de raios-X, anÃlise termogravimÃtrica, anÃlise textural e reduÃÃo a temperatura programada. Foi realizado um planejamento experimental fatorial para cada catalisador e as variÃveis respostas selecionadas foram o nÃmero mÃdio de carbono (Nm), a dispersÃo e a curtose da distribuiÃÃo dos produtos. A pressÃo variou de 240 a 270ÂC e a pressÃo de 20 a 30 atm. As reaÃÃes foram conduzidas em um reator de leito de lama de alta pressÃo e os produtos gerados foram analisados por cromatografia gasosa e identificados atravÃs de padrÃes internos e quantificados a partir de balanÃos molares e programa computacional de estimativa de Ãrea dos picos. A distribuiÃÃo de hidrocarbonetos resultantes da reaÃÃo da SÃntese de Fischer-Tropsch apresentou comportamento de uma distribuiÃÃo normal para fraÃÃo diesel e graxa, semelhante ao comportamento de uma Gaussiana para todos os catalisadores nas condiÃÃes estudadas. Os produtos lÃquidos obtidos nas corridas experimentais da SFT sÃo constituÃdos principalmente de n-parafinas. Os resultados de todos os experimentos para os trÃs tipos de catalisador apresentaram quantidades significativas de n-parafinas na faixa de 20 a 36 Ãtomos de carbono. A anÃlise estatÃstica da perturbaÃÃo das variÃveis independentes do processo (temperatura, pressÃo e concentraÃÃo de lÃtio no catalisador) sobre o nÃmero mÃdio de carbonos mostra que apenas a concentraÃÃo de lÃtio no catalisador tem um efeito significativo para um intervalo de confianÃa de 90%. A concentraÃÃo de lÃtio apresenta influÃncia negativa, indicando que sua utilizaÃÃo desfavorece a produÃÃo de hidrocarbonetos de maior peso molecular. / New environmental regulations and a possible instability in the international oil market have led to a renewal interest in the Fischer-Tropsch Synthesis (FTS), which is an alternative to produce more environmental friendly fuels. The FTS is a polymerization reaction, in which syngas (H2 + CO) reacts in the presence of catalyst to produce hydrocarbons. Three iron-based catalysts supported in silica and promoted with lithium were synthesized and the effects of lithium content and operating conditions (temperature and pressure) were studied. The composition of the catalysts was based on 100Fe/5Cu/24K/240SiO2 (molar basis) with varying lithium concentration 06Li, 12Li e 24Li. The catalysts were characterized by X-ray fluorescence, X-ray diffraction, thermogravimetric analysis, textural analysis and temperature programming reduction. An experimental planning was carried out for each catalyst, varying the temperature from 240 to 270 ÂC and the pressure from 20 to 30 atm. The answer variables were the average carbon number (Nm), dispersion and curtosis of the product distribution. The reactions were carried out in a slurry bed reactor and the products were analyzed by gas chromatography. The products were identified by means of internal standards and quantified by mass balance. The product distribution of the FTS presented a normal distribution in the diesel and wax region. The distribution was similar to a Gaussian curve for all catalysts. The liquid products consisted mainly of n-parafins. The results for all catalysts presented significant quantities of n-parafins in the range of 20 to 36 carbons. The perturbation analysis of the independent variables (temperature, pressure and lithium content) showed that only the lithium content has a significant effect over the average carbon number, at a 90% confidence level. The lithium content presented a negative effect over the average carbon number.

L'intérêt pour la synthèse de Fischer-Tropsch (FTS) est d'actualité. Elle permet la conversion de matière première (biomasse) en combustible liquide. Comparés aux catalyseurs à base de cobalt, ceux à base de fer présentent une désactivation rapide, une activité et une sélectivité faibles en produisant une quantité non désirable de CO2. Après plusieurs décennies d'études, l'origine de ces défauts reste méconnue. Les catalyseurs classiques sont généralement fortement chargés en fer (>70 wt.%) et composés de nombreuses phases empêchant l'établissement d'une relation structure-activité. Il est nécessaire de développer des catalyseurs contenant du fer plus actifs, plus sélectifs et plus stables par une approche rationnelle. La synthèse de nanoparticules de taille contrôlée (3.5 nm) encapsulées dans les murs d'une silicalite-1 creuse (Fe@hollow-silicalite-1) est présentée. L'encapsulation empêche le frittage pendant la synthèse de Fischer-Tropsch, permettant de garder une bonne dispersion du fer. Contrairement aux autres catalyseurs, le catalyseur Fe@hollow-silicalite-1actif ne produit pas de CO2. L'hydrophobicité de la silicalite-1 est très certainement à l'origine de la non-production de CO2 par inhibition de la réaction directe du gaz à l'eau. On démontre que le catalyseur Fe@hollow-silicalite-1convertit le CO2 en CO par réaction du gaz à l'eau inversée (R-WGS). Afin d'établir une relation structure-activité, des catalyseurs à base de fer de taille bien contrôlée sont synthétisés et caractérisés (MET, in-situ XANES, in-situ Mössbauer). Deux catégories de TOF suivant la taille des particules, ~10-2 s-1 pour les plus larges (>20 nm) et ~10-3 s-1 pour les plus petites, sont observées / Fischer-Tropsch synthesis (FTS) is gaining renewed interests as it allows converting alternative feedstocks (biomass) into liquid fuels. Compared to Co-based catalysts, state of the art Fe catalysts show lower activity, faster deactivation and lower selectivity as it produces an undesirable amount of CO2. Despite decades of studies, the origins of low activity and selectivity and fast deactivation are still unclear. Typical Fe based catalysts are highly metal loaded (>70 wt.%) and composed of many different phases, which strongly impedes the establishment of structure-activity relationships. There is a need to develop more active, more selective and more stable iron FTS catalysts by rational approaches.The synthesis of well-controlled 3.5 nm iron nanoparticles encapsulated in the walls of a hollow-silicalite-1 zeolite (Fe@hollow-silicalite-1) is presented. The encapsulation prevents particle sintering under FTS conditions leading to a high and stable Fe dispersion. The catalyst Fe@hollow-silicalite-1 is active and highly selective in FTS. Most importantly, Fe@hollow-silicalite-1 does not produce CO2 in contrast to all other Fe-based catalysts. The strong hydrophobicity of the silicalite-1 is likely the origin of the lack of CO2 production by inhibition of the forward WGS reaction. We demonstrated that Fe@hollow-silicalite-1converts CO2 into CO by the reverse WGS reaction. In order to establish a structure-activity relationship, a series of Fe-based catalysts with well-controlled particle sizes were synthesized and characterized (TEM, in-situ XANES, in-situ Mössbauer, XRD). We observed two distinct categories of TOFs depending on the particle size, ~10-2 s-1 for larger (>20 nm) and ~10-3 s-1 for smaller ones

Higher alcohol synthesis (HAS) from syngas or biomass-derived syngas is an important process for the production of oxygenate fuels, fuel additives and other intermediates for valueded chemical feedstock to produce medicine, cosmetics, lubricants, detergents, and polyesters. Chapter I reviews biomass to liquid fuels technology, higher alcohols being used as alternative fuels and fuel additives, the historical perspective and commercial status of higher alcohols, the catalyst system and the reaction mechanism for HAS from syngas. Chapter II discusses the Zn-Mn promoted Cu-Fe based catalyst that was synthesized by the co-precipitation method. The reaction temperature has been tested to study the influence on the catalytic performance. The maximal CO conversion rate was 72%, and the yield of alcohol and hydrocarbon was also very high. Cu was the active site for alcohol synthesis, iron carbide was the active site for olefin and paraffin synthesis. The reaction mechanism of HAS from syngas over Zn-Mn promoted Cu-Fe based catalyst was proposed. Chapter III documents the three-dimensionally ordered macroporous (3DOM) Cu-Fe catalyst developed using a glyoxylate route colloidal crystal template method. The high intrinsic activity was ascribed to three factors. First, the unique ordered structure has a large pore size and interconnected macroporous tunnels of the catalyst with a large accessible surface area to improve the catalytic activity. Second, a high density of uniformly distributed defective Cu0 and Fe5C2 nanoparticles derived from the glyoxylate route helps to provide abundant, active, and stable dual sites. Third, atomic steps on the Cu surface, induced by planar defects and lattice strain, serve as high-activity oxygenation sites. Active Fe5C2 chain-growth sites intimately surround the defective and strained form of the Cu surface, which results in a synergetic effect between the active and stable Cu–FexCy dual site for HAS. In Chapter IV, in situ ambient pressure x-ray photoelectron spectroscopy and in situ synchrotron powder diffraction were applied to identify the active site of 3DOM Cu-Fe catalyst for HAS. The results show that after syngas pretreatment of the 3DOM Cu-Fe catalyst, Cu0 is the active oxygenation site for alcohol synthesis, and Fe5C2 is the active site for carbon chain growth.

Fischer-Tropsch synthesis (FTS), developed in the early 1900's, is defined as the catalytic conversion of H2 and CO to hydrocarbons and oxygenates with the production of H2O and CO2. Accurate microkinetic modeling can in principle provide insights into catalyst design and the role of promoters. This work focused on gaining an understanding of the chemistry of the kinetically relevant steps in FTS on Fe catalyst and developing a microkinetic model that describes FTS reaction kinetics. Stable Al2O3-supported/promoted (20% Fe, 1% K, 1% Pt) and unsupported Fe (99% Fe, 1% Al2O3) catalysts were prepared and characterized. Transient experiments including temperature programmed desorption (TPD), temperature programmed hydrogenation (TPH), and isothermal hydrogenation (ITH) provided insights into the chemistry and energetics of the early elementary reactions in FTS on Fe catalyst. Microkinetic models of CO TPD, ITH, and FTS were developed for Fe catalyst by combining transition state theory and UBI-QEP formalism. These models support the conclusion that hydrocarbon formation occurs on Fe via a dual mechanism involving surface carbide and formyl intermediates; nevertheless, hydrocarbon formation is more favorable via the carbide mechanism. Carbon hydrogenation was found to be the rate determining step in the carbide mechanism. CO heat of adsorption on polycrystalline Fe at zero coverage was estimated to be -91.6 kJ/mol and -64.8 kJ/mol from ITH and FTS models respectively, while a mean value of -50.0 kJ/mol was estimated from the TPD model. Statistically designed steady-state kinetic experiments at conditions similar to industrial operating conditions were used to obtain rate data. The rate data were used to develop a microkinetic model of FTS. FTS and ITH appear to follow similar reaction pathways, although the energetics are slightly different. In both cases, hydrocarbon formation via the carbide mechanism was more favorable than via a formyl intermediate while carbon hydrogenation was the rate determining step. Promotion of Fe with K does not alter Fischer-Tropsch synthesis reaction pathways but it does alter the energetics for the steps leading to the formation of CO2. This phenomenon accounts for the CO2 selectivity of 0.3 observed for K-promoted Fe against 0.17 observed for un-promoted Fe. A Langmuir Hinshelwood rate expression derived from the microkinetic model was put into a fixed bed FTS reactor design code; calculated reactor sizes, throughput, temperature profiles and conversion are similar to those of pilot and demonstration FTS reactors with similar feed rates and compositions.

[pt] A reação de síntese de Fischer-Tropsch tem despertado interesse pelo seu caráter tecnológico e científico uma vez que este processo é capaz de converter o gás natural em produtos de elevado valor agregado. No presente trabalho, catalisadores de ferro suportados em sílica alumina ou em SBA-15 foram sintetizados, caracterizados, ativados e empregados na síntese de Fischer Tropsch. Os catalisadores foram preparados via impregnação incipiente do ponto úmido utilizando cloreto de ferro III, obtendo-se catalisadores de porcentagem mássica próximos a 5%, 10% e, no caso da sílica alumina, 2% também. As amostras foram caracterizadas por análise termogravimétrica (ATG), por medidas de adsorção física de N2, difração de raios-X (DRX) e redução à temperatura programada (RTP). O teor de ferro foi determinado pela espectroscopia de raios X por dispersão de energia (EDX). A ativação dos catalisadores e, em seguida, os testes catalíticos foram conduzidos em um reator tubular de bancada e os produtos gasosos foram analisados através de cromatografia gasosa com detector por ionização de chama (CG-DIC), cuja análise mostrou a formação de hidrocarbonetos C1-C5. A adsorção física de N2 revelou que, a introdução de ferro nos suportes, diminuiu a área superficial específica e o volume de poro dos materiais. A difração de raios X foi realizada para os catalisadores após a calcinação, mostrando a presença das fases α-Fe2O3 e Fe3O4; após a ativação e após a reação, onde se encontrou Fe0 e carbetos de ferro Fe5C2 e Fe2C. Os testes catalíticos mostraram maior seletividade aos hidrocarbonetos C2-3 para os catalisadores suportados em SBA-15. / [en] The Fischer-Tropsch synthesis reaction has showed interest due to its technological and scientific character since the process is able to convert natural gas into high added value products. In the present work, iron catalysts supported on SBA-15 or silica doped alumina were synthesized, characterized, activated and employed in the Fischer Tropsch synthesis. The catalysts were prepared via incipient wetness impregnation method using iron III chloride, obtaining catalysts with a weight percentage of about 5%, 10% and, in the case of silica doped alumina, 20% as well. The samples were characterized by thermogravimetric analysis (ATG), with measurements of N2 physisorption, X-ray diffraction (DRX) and temperature programmed reduction (RTP). Iron content was determined by energy dispersive X-ray spectroscopy (EDX). The catalysts activation and, subsequently, their catalytic tests were conducted in a bench tubular reactor and the products were analyzed by gas chromatography with flame ionization detector (CG-DIC), where it was detected the formation of C1-C4 hydrocarbons. The N2 physisorption showed that the introduction iron in the supports decreased the specific surface area and the pore volume of the materials. X-ray diffraction was performed for catalysts after calcination, showing the presence of α-Fe2O3 and Fe3O4 phases, after activation and after reaction, where it was found crystals of Fe0 and iron carbides Fe5C2 and Fe2C. The catalytic tests showed greater C2-3 selectivity for SBA-15 supported catalysts.

Ce mémoire de thèse se concentre sur le développement de réactions multicatalysées impliquant une activation iminium et un transfert d’hydrogène réversible rédox-neutre pour la synthèse de briques moléculaires complexes énantioenrichies à partir de composés 1,3-dicarbonylés et d’alcools allyliques.Une cascade réactionnelle combinant un complexe de fer et une pyrrolidine chirale a été développée pour la préparation d’alcools g-fonctionnalisés énantioenrichis par une approche impliquant économie d’étapes et d’atomes. L’efficacité de cette méthode impliquant une catalyse duale ainsi qu’une étape de rétro-Claisen a été démontré dans la synthèse de fragments clés de produits naturels. Cette méthodologie a ensuite été complétée par une étude mécanistique expérimentale aboutissant à une meilleure compréhension du mécanisme de cette transformation et conduisant également au développement d’une catalyse triple impliquant deux complexes métalliques et un organocatalyseur. Par la suite, une nouvelle approche pour la synthèse de lactones énantioenrichies de taille de cycles moyens a été mise au point. Cette stratégie de synthèse est basée sur une addition-1,4- organocatalysée énantiosélective de Michael, suivie d’une réduction chimiosélective qui engendre une fragmentation de Claisen.Enfin, grâce aux méthodologies développées au cours de cette thèse, la synthèse totale d’un produit naturel, la floribundane B, a été étudiée. / This manuscript is focus on the development of multicatalyzed reactions involving iminium activation and reversible neutral hydrogen transfer reaction for the synthesis of complexe enantioenriched building blocks from allyl alcohols and 1,3-dicarbonyls.An unprecedented cascade catalysis combining an iron catalyst and a pyrrolidine-base catalyst is developed for the preparation of g-fonctionalized enantioenriched alcohols in a formal redox-, atom- and step-economical approach. The efficiency of this method involving a dual catalysis and a retro-Claisen xas further demonstrated in the short synthesis of several key fragments of biologically active natural products or odorant molecule. This methodolgy was then incremented by a experimental mechanistic study allowing a better understanding of the mechanism of this transformation and leading to a new catalytic systeminvolving three different catalysts (iron complex, copper and organocatalyst). Then, we focused on the development of a new synthetic approach to enantioenriched medium-sized lactones. This methodology is based on a 1,4-Michael addition of cycloalkane-1,3-diones to a,b-insaturated aldehydes. Then, a key chemoselective reductively triggered Claisen fragmentation occurred to generate desired lactones in a rapid manner.Finally, thanks to our methodology developed during this thesis, the total synthesis of floribundane B was studied.

Fischer-Tropsch Synthesis (FTS) is a promising technology for the production of ultra-clean fuels and chemical feedstocks from biomass, coal, or natural gas. Iron catalysts are ideal for conversion of coal and biomass. However, precipitated iron catalysts used in slurry-bubble column reactors suffer from high attrition resulting in difficulty separating catalysts from product and increased slurry viscosity. Thus, development of an active and selective-supported iron catalyst to manage attrition is needed. This thesis focuses on the development of a supported iron catalyst and kinetic models of FTS on the catalyst using advanced statistical methods for experimental design and analysis. A high surface area alumina, modified by the addition of approximately 2 wt% lanthanum, was impregnated with approximately 20 wt% Fe and 1% Pt in a two step procedure. Approximately 10 wt% Fe and 0.5 wt% Pt was added in each step. The catalyst had a CO uptake of 702 μmol/g, extent of reduction of 69%, and was reduced at 450°C. The catalyst was stable over H2 partial pressures of 4-10 atm, CO partial pressures of 1-4 atm, and temperatures of 220-260°C. Weisz modulus values were less than 0.15. A Langmuir-Hinshelwood type rate expression, derived from a proposed FTS mechanism, was used with D-optimal criterion to develop experiments sequentially at 220°C and 239°C. Joint likelihood confidence regions for the rate expression parameters with respect to run number indicate rapid convergence to precise-parameter estimates. Difficulty controlling the process at the designed conditions and steep gradients around the D-optimal criterion resulted in consecutive runs having the same optimal condition. In these situations another process condition was chosen to avoid consecutive replication of the same process condition. A kinetic model which incorporated temperature effects was also regressed. Likelihood and bootstrap confidence intervals suggested that the model parameters were precise. Histograms and skewness statistics calculated from Bootstrap resampling show parameter-effect nonlinearities were small.