For the aim of production of poly(ethylene terephthalate), PET based flame retardant composites / boron based flame retardant additives, 3.5 mole hydrated zinc borate and boron phosphate were synthesized. Zinc borate was synthesized with the reaction of boric acid and zinc oxide in both laboratory and pilot scale reactors. Effects of reaction parameters on kinetics of reaction and final product particle size were evaluated. Boron phosphate was synthesized via dry, wet and microwave methods. In addition to the synthesized flame retardant additives, several non-halogenated flame retardant additives, which were commercially available, were also used. Composites were prepared using twin screw extruder and molded by injection molding, followed by characterization in terms of flame retardancy behavior, mechanical and thermal properties, and morphologies. Based on the results of first stage experiments, aiming to determine effective additives, different amounts and combinations of triphenyl phosphate, triphenyl phosphine oxide, zinc borate and microwave produced boron phosphate were chosen and used in PET matrix. Flame retardancy of the composites were determined by conducting horizontal burning rate and limiting oxygen index (LOI) tests. Smoke emissions during fire were also measured. According to the LOI test results, LOI of neat PET was determined as 21%, and with the addition of 5% boron phosphate and 5% triphenyl phosphate together, LOI was increased up to 36%. The smoke density analysis results implied that, boron phosphate was a successful smoke suppressant for PET matrix. In addition to flammability properties, tensile and impact properties of the composites were also improved with flame retardant additives and expecially with the addition of triphenyl phosphate.

The impact strength of Nylon 6 was improved by adding Ethylene- n-Butyl acrylate- maleic anhydride (E-nBA-MAH) terpolymer with various concentrations from 0% (w/w) to 15% (w/w). The bare interaction energy between two polymers was investigated by using melting point depression approach utilizing both the Flory-Huggins (FH) theory and the Sanchez-Lacombe Equation of State (SL EOS). The solution of the mixture was electrospun, and the effects of process parameters on the expected radii of nanofibers were investigated. The effects of process parameters such as polymer concentration in solution, electrical field, diameter of syringe needle, feed rate, and collector geometry on nanofibers were studied. The statistical analysis to relate these parameters on the diameter of nanofibers was carried out by using Johnson SB distribution. The ratio of elastic modulus to viscosity coefficient of nanofibers was worked out by using AFM and combined viscoelastic models. The experiments were carried out on single fiber. The ratio came out to be a function of nanofiber diameter and terpolymer concentration. Isothermal crystallization kinetics and WAXS diffraction patterns of blends revealed and also SEM images supported that after 5% addition of elastomeric terpolymer, the interaction between the components of the blend gets weaker. The elastic modulus of the blend with 5% of terpoymer was greater than that of the neat Nylon 6, but the elastic modulus decreased for the blends containing more than 5% terpolymer.

The present study was aimed at exploring the purification and modification of montmorillonite rich Turkish bentonites by organic salts and their subsequent effects on the morphology (X-diffractometry, transmission electron microscopy, scanning electron microscopy), melt flow index, mechanical (Tensile, Impact) and especially thermal stability (thermal gravimetric analysis, differential scanning calorimetry) properties of polymer/organoclay nanocomposites with and without an elastomeric compatibilizer. The bentonite clay mined from Resadiye (Tokat/Turkey) was purified by sedimentation, resulting in higher cation exchange capacity and thermal stability in comparison to unpurified clay, and then used in the synthesis of six thermally stable organoclays by replacing the interlayer inorganic sodium cations with two (alkyl, aryl) phosphonium and four di-(alkyl, aryl) imidazolium surfactant cations in an attempt to overcome the problem of early decomposition of alkyl ammonium organoclays usually used in polymer nanocomposites. An optimum amount of these organoclays (wt %2) was then used in the production of Polyamide 66 and Poly(ethylene terephthalate) based nanocomposites by melt blending with the help of an optimum amount of elastomeric compatibilizer (wt %5) which also acted as impact modifier. Phosphonium organoclays were used in the production of nanocomposites for both polymers, whereas imidazolium organoclays were used with PET only. The importance of clay purification was revealed in the removal of non-clay minerals available in the raw bentonite clay as confirmed by XRF and XRD, the significant increase in cation exchange capacity and the improved thermal stability of the purified clays as proven by TGA. The interlayer spacing of the phosphonium organoclays ranged from 1.78 to 2.52 nm indicating arrangement between pseudo-trilayers and paraffin-type chains, while the interlayer spacing of imidazolium organoclays ranged between 1.35 nm and 1.45 nm indicating a monolayer arrangement. The effects of chemical structure (chain type), counter ion and alkyl chain length on the thermal stability of the imidazolium salts were investigated. TGA analysis showed that the thermal stability of (alkyl, aryl) phosphonium and di-(alkyl, aryl) imidazolium organoclays proved to be superior to conventionally used quaternary alkyl ammonium organoclays. Not only the thermal stability of the organoclays prevented the nanocomposite from early decomposition, but these organoclays also improved the onset decomposition temperatures of PA66 and PET nanocomposites compared to the pure polymer owing to the dominant barrier effect of the silicate layers as a result of the formation of carbonaceous-silicate char. The reinforcement of PA66 with surface modified phosphonium organoclays and PET with surface modified phosphonium and imidazolium organoclays enhanced the mechanical and thermal properties of the binary and ternary nanocomposites. The mechanical properties were in good agreement with DSC analysis for all the PA66 and PET compositions. The presence of elastomer and organoclays promoted the nucleation process in PA66 blend, binary and ternary nanocomposites. However, the presence of elastomer and organoclay retarded the nucleation in most of the PET composites.

The objectives of this study are to synthesize poly(dimethylsilane) (PDMS) preceramic polymer and to investigate its effect on morphology, flame retardant and mechanical properties of polypropylene (PP) based composites. There are mainly two parts in this thesis. In the first part, PDMS was synthesized by electrochemical polymerization of dichlorodimethylsilane, which was dissolved in 1,2 dimethoxyethane (DME) solvent consisting of tetrabutyl ammonium perchlorate (TBAP), as supporting electrolyte. PDMS was obtained in powder form and characterized with Fourier transform infrared, ultraviolet-visible and proton nuclear magnetic resonance spectroscopic analyses, thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). Since PDMS has some impurities coming from TBAP and DME, alternatively, the PDMS synthesis was done by electrochemical reduction of dichlorodimethylsilane without using solvent and/or supporting electrolyte for seven days. PDMS was produced as pure and characterized with the same methods used for previous synthesis. In the second part of this thesis, PP based composites with additives were prepared by using a twin-screw extruder and injection molding machine and were characterized with limiting oxygen index (LOI), horizontal burning, TGA, differential scanning calorimetry (DSC), tensile and impact tests and SEM analysis. Triphenyl phosphate, boron phosphate, magnesium hydroxide, intumescent flame retardants (IFR) (melamine phosphate (MP) and pentaerythritol (PER)), antimony trioxide and poly(methylsilsesquioxane) were additives used in this study other than PDMS. According to LOI test results, the highest LOI value among the PDMS composites was obtained in 1% PDMS, 14.25% MP and 4.75% PER (w/w) containing composite as 24%, whereas the LOI value of neat PP was measured as 17.5%. It was determined that elastic moduli of all the composites studied were higher than neat PP.

No description available.

Glass fiber reinforced poly(ethylene terephthalate), GF/PET has excellent potential for future structural applications of composite materials. PET as a semi-crystalline thermoplastic polyester has high wear resistance, low coefficient of friction, high flexural modulus and superior dimensional stability make it a versatile material for designing mechanical and electromechanical parts. Glass fibers are currently used as strength giving material in structural composites because of their high strength and high performance capabilities. In order to obtain high interfacial adhesion between glass fiber and polymer, glass fibers are treated with silane coupling agents. The objective of this study is to produce GF/PET composites with varying glass fiber concentration at constant process parameters in a twin screw extruder. Also, by keeping GF content constant, it is aimed to observe the effects of process parameters such as screw speed and feed rate on structural properties of the composites. Another objective of the study is to investigate the influence of different coupling agents on the morphological, thermal and mechanical properties and on fiber length distributions of the composites. Tensile strength and tensile moduli of the GF/PET composites increased with increasing GF loading. There was not a direct relation between strain at break values and GF content. The interfacial adhesion between glass fiber received from the manufacturer and PET was good as observed in the SEM photograps. Degree of crystallinity values increased with the addition of GF. Increasing the screw speed did not affect the tensile strength of the material significantly. While increasing the feed rate the tensile strength decreased. The coupling agent, 3-APME which has less effective functional groups than the others showed poor adhesion between glass fiber and PET. Therefore, lower tensile properties were obtained for the composite with 3-APME than those of other silane coupling agents treated composites. Number average fiber length values were reduced to approximately 300&amp / #61549 / m for almost all composites prepared in this study.

Hot cracking is a serious problem that encounters during welding of aluminium-magnesium alloys. In the present study, solidification and liquation type of hot cracks in weld metal and the heat-affected zones of 5086-H32 aluminium alloy were investigated by using Modified Varestraint Test (MVT) with TIG-AC and TIG-DC welding. With determining the size, type and number of cracks, a relation was established between welding line energy and strain on the hot crack formation. This information was used to determine the hot crack safe parameter ranges. The hot cracking tendency as a function of applied parameters were discussed in the frame of temperature fields around the moving heat source. Moreover, the characteristic hot crack locations on the 5086-H32 MVT specimens were generalized. The results of the study indicated that the increase in line energy and strain increased the hot cracking tendency of the specified aluminium alloy. In the low line energy range, the main hot cracking mechanism is the solidification cracking which could be overcome by the use of a suitable filler material. At high line energy range, due to the increased amount of interdendritic liquid, the amount of solidification cracking decreases by healing mechanism. However, because of the enlarged-temperature-field around the weld zone, fraction of HAZ cracking increases. The comparison between the hot cracking tendencies in low and high line energies indicates that the low line energy ranges with low augmented strains resulted in hot crack safer parameters.

No description available.

The purpose of the present study was to evaluate the concurrent validity, intra-unit, and interunit reliability of the IMU Vmaxpro for measuring velocity for VBT purposes. Two protocols were constructed to cover velocities seen in the practical environment. Utilizing the 1080 Quantum the first protocol collected data without the use of subjects. For the second protocol, six well-trained men (age: 25.7 ± 4.2 years, standing height: 185.8 ± 10.6 cm, bodyweight: 87.3 ± 9.1 kg) performed loaded countermovement jumps. Two Vmaxpros and a 1080 Quantum simultaneously recorded repetitions for mean and peak velocity. Linear regression, RMSE, Bland-Altman, TE, and SDC were used to evaluate the concurrent validity, intra-unit, and inter-unit reliability. A strong relationship was found for MV and PV (R2 = 0.991– 0.997, RMSE = 0.044 – 0.05), p < 0.05) as well as a strong agreement on both protocols (bias: -0.039 – 0.072 on Protocol 1 and bias: 0.155 – - 0.005 on Protocol 2). The Vmaxpro showed strong reliability scores for within (MV: TE = 0.013 – 0.021; PV: TE = 0.017 – 0.023), and between sessions (MV: TE = 0.014 – 0.020; PV: TE = 0.019 – 0.027). Inter-unit reliability was acceptable to strong for both MV (TE = 0.012 – 0.034) and PV (TE = 0.021 – 0.057). The Vmaxpro can provide valid and reliable measurements for VBT purposes when using a single sensor. However, the inter-unit reliability showed a magnitude of variance which suggests practitioners not to use multiple devices interchangeably, and if so, it should be done with caution.

In this thesis, the theory of metal crystal evaporation and of vapour pressure determinations are presented, followed by a literature survey on the evaporation characteristics of iron, chromium and alloys of iron - chromium. Results are presented for an investigation carried out on the free evaporation kinetics of iron base alloys containing 5 percent and 25 percent chromium for the temperature range 900°C to 1080°C. Also, a complete description of the surface topographies of evaporated specimens is presented using normal, hot stage and interferometric microscopic techniques. These results are correlated in terms of the evaporation theory and pertinent experimental data reported for other metallic systems. / Thesis / Master of Science (MSc)