This diploma thesis deals with battery charging. The thesis describes qualities and possi-bilities of lithium battery charging. The charger is independent on the input voltage and recharges batteries carefully. Due to a careful recharging process it is needed to measure the voltage at various cells of the battery and then balance this voltage. Since the charger is to be implemented in a robot, it is needed to switch the operation from an external source and the battery. The first part of the project deals with qualities of batteries and the way of their recharging. In the second part I design an individual blocks charger. In the third part I deal with a communication with a computer charger and data visualization. And in the last part I designed a program for the charger.

Στην παρούσα διπλωματική εργασία γίνεται επισκόπηση των βασικών τεχνολογιών επαναφορτιζόμενων και μη μπαταριών και στη συνέχεια μέσω της τεχνολογίας ενσωματωμένων συστημάτων παρουσιάζεται η υλοποίηση με λογισμικό πάνω σε έναν μικροελεγκτή ARM7 της Analog Devices, ενός φορτιστή μπαταριών τύπου NiMH. / In the following diploma thesis appears an overview of basic technologies of the rechargeable and non rechargeable batteries and then through technology of embedded systems shows the implementation with software on a microcontroller ARM7 of Analog Devices, of a NiMH battery charger.

This paper designs and implements a DSP based intelligent battery charger and residual capacity estimator for electric vehicle. This system uses the proposed new electric circuit structure and the intelligent fuzzy charge algorithm to charge batteries, and the improved coulometric measurement with accurate residual capacity estimation to estimate the residual capacity of batteries. From the experimental results, the charger can achieve the purpose of fast and uniform charge with charging time six (6) to eight (8) hours, and will not cause the damage of battery because of using the intelligent fuzzy charge algorithm can give different charging current depend on the difference of voltage, capacity and temperature of battery; the residual capacity estimator can accurate estimate the residual capacity of batteries due to calculating the increment current and considering the aging factor.

This paper Management and Diagnosis a DSP based intelligent battery charger and residual capacity estimator for electric vehicle. This system uses the proposed new electric circuit structure and the intelligent fuzzy charge algorithm to charge batteries, and the improved coulometric measurement with accurate residual capacity estimation to estimate the residual capacity of batteries. From the experimental results, the charger can achieve the purpose of fast and uniform charge with charging time six (6) to eight (8) hours, and will not cause the damage of battery because of using the intelligent fuzzy charge algorithm can give different charging current depend on the difference of voltage, capacity and temperature of battery; the residual capacity estimator can accurate estimate the residual capacity of batteries due to calculating the increment current and considering the aging factor.

This paper designs and implements a DSP based intelligent battery charger and residual capacity estimator. This system uses the proposed structure of the series circuit and battery equalizer with the intelligent fuzzy charge algorithm to charge batteries, and the improved coulometric measurement with accurate residual capacity estimation to estimate the residual capacity of batteries. Because of using the intelligent fuzzy charge algorithm can give different charging current depend on the difference of voltage, capacity and temperature of battery; And because of using the battery equalizer can adjust the voltage of battery. The charger can charge the battery safely without causing any damage. From the experimental results, the charger can achieve the purpose of fast and uniform charge with charging time six (6) to eight (8) hours, the residual capacity estimator can accurate estimate the residual capacity of batteries due to calculating the increment current and considering the aging factor.

This thesis is to design an intelligent battery charger and residual capacity estimator with DSP. This system uses the proposed structure of the series circuit and battery equalizer with the intelligent fuzzy charge algorithm to charge battery, The internal resistance measurement can accurately estimate the residual capacity of battery. Because of using the intelligent fuzzy charge algorithm, it can give different charging current depends on voltage, capacity and temperature of battery. Because of using battery equalizer, it can adjust the voltage of battery to guarantee the battery be charged safely. According to experimental results, the charger can achieve the goal of fast and uniform charge within 6 to 8 hours. On the residual capacity estimator, We measure internal resistance to accurately estimate residual capacity of battery, because internal resistance is affected by environmental temperature, battery corrosion, aging factor and output current .

Wireless charging of the EVs offers a convenient, reliable, and automatic charging of the autonomous vehicles without user interference. The focus of this thesis is the design and optimization of new structures for stationary EV wireless charging applications. The fundamentals of the Wireless Power Transfer (WPT) system and its main components including the magnetic couplers, transmitter and receiver power converters, and control methods are studied in depth. The requirements of the EV wireless charging application and design criteria are discussed in detail. The advantages and disadvantages of each topology are highlighted, and possible candidates for EV wireless charging applications are selected. Optimization of the resonant networks in terms of maximum efficiency and misalignment tolerance is studied. Different resonant topologies are studied in detail and their sensitivity functions are extracted. For each topology, an efficiency model is presented that includes the inverter, resonant capacitors, resonant inductor, diode-bridge, and core and conduction losses. Each topology is optimized with two different objective functions and the results are compared through the simulation and experiments. According to the optimization results, suitable topologies for the EV wireless charging application are selected. In order to increase the power density of the wireless charging system, and save ferrite material, integrated inductors into the magnetic couplers are proposed. In this structure, the DC-DC inductor is integrated into the receiver main coil and the resonant inductor is integrated into the transmitter coil. This integration introduces new challenges to the design of the resonant network and magnetic coupler due to the unwanted cross-coupling effect. To address this issue, the fully integrated magnetic structure is optimally designed to have minimum cross-coupling. Moreover, the resonant network is designed based on an optimization problem that includes the cross-coupling into the system equations to ensure maximum efficiency. The proposed fully-integrated magnetic structure is built and experimental tests are presented to validate the performance of the proposed magnetic structure and its optimization method. To reduce the implementation cost, size and weight a PCB-based magnetic coupler is proposed to replace the Litz wire in the magnetic coupler of the WPT system. Moreover, the proposed PCB-magnetic coupler increases the repeatability of the design and reduces manufacturing errors. The PCB-based magnetic coupler is studied through Finite Element Analysis (FEA) to minimize the AC resistance of the coil. Different parameters such including the number of the PCB layers, copper cross-section, and layer thickness are studied in detail to evaluate their effect on the coil resistance. Thermal analysis is performed to ensure the feasibility of the design under different loading conditions. A 3.3 kW/85 kHz wireless charging system is built and experimental tests are presented. A novel modular resonant topology for fast wireless charging is proposed. A modular structure offers reliability, scalability, and better thermal management. The proposed topology is made by multi-parallel inverter legs connected to an LCC resonant network. The outputs of the resonant networks are connected in parallel to feed the transmitter coil with a high excitation current. The proposed modular system is compared with a conventional system and it showed superior performance in different aspects. / Thesis / Doctor of Philosophy (PhD)

This thesis comprises modeling and simulation of an AC-DC converter (Battery charger). An AC-DC converter may cause a high frequency distortion in the electrical power network or augment the existing distortion caused by other devices connected to the network. The goal is to design a controller for suppressing this noise at a reasonable level. We hope the thesis can be considered as a step forward to solve the original problem. One needs an accurate model of the AC-DC converter, to design such a controller. This study tries to clarify the effects of theline inductance on the performance of the converter by modeling and simulating the converter during the commutation time. The idea is to model and simulate the converter for two different conditions; first in the Normal condition by neglecting the effect of line impedance, second in the Commutation condition by considering the effect of the line impedance on commutation of the diodes. One can perform a complete simulation of the converter with combining these two models. The thesis deals with AC-DC converters, Hamiltonian-port modeling, simulation and MATLAB programming using the functionality of the S-function and SIMULINK.

Depletion of fossil fuel reserves, increasing awareness of air pollution levels and continuous rise in gasoline prices are some of the major drives that have been revolutionizing the automotive industry since the last decade. These factors combined are causing conventional automobiles with internal combustion engines (ICE) to be replaced with plugin vehicles. The on-board rechargeable battery packs in plugin vehicles can be recharged by connecting to the utility grid using a plug. The energy stored in the on-board battery packs has attractive benefits for grid support, and this promotes the idea of Vehicle-to-Grid (V2G). V2G power transactions allow energy from the on-board battery packs to be sent back to the utility grid for support in peak shaving and provide reactive power compensation. One natural consequence that arises with the introduction of V2G is a sharp increase in the need for high-performance power electronic interface between the utility grid and the battery pack. Therefore, research on bidirectional battery chargers for plugin vehicles is imperative in order to aid in the promotion of V2G. This thesis focuses on the design and development in a two-stage level-two on-board bidirectional battery charger.

Depletion of fossil fuel reserves, increasing awareness of air pollution levels and continuous rise in gasoline prices are some of the major drives that have been revolutionizing the automotive industry since the last decade. These factors combined are causing conventional automobiles with internal combustion engines (ICE) to be replaced with plugin vehicles. The on-board rechargeable battery packs in plugin vehicles can be recharged by connecting to the utility grid using a plug. The energy stored in the on-board battery packs has attractive benefits for grid support, and this promotes the idea of Vehicle-to-Grid (V2G). V2G power transactions allow energy from the on-board battery packs to be sent back to the utility grid for support in peak shaving and provide reactive power compensation. One natural consequence that arises with the introduction of V2G is a sharp increase in the need for high-performance power electronic interface between the utility grid and the battery pack. Therefore, research on bidirectional battery chargers for plugin vehicles is imperative in order to aid in the promotion of V2G. This thesis focuses on the design and development in a two-stage level-two on-board bidirectional battery charger.