This report presents the work carried out aiming towardsdistributed control of electric drives through a networkcommunication medium with temporal constraints, i.e, Ethernet.A general analysis on time delayed systems is carried out,using state space representation of systems in the discretetime domain. The effect of input time delays is identified andis used in the preceding controller designs. The main hardwareapplication focused in this study is a Brushless DC servomotor, whose speed control loop is closed via a 10 MbpsSwitched Ethernet network. The speed control loop, which isapproximately a decade slower than the current control loop, isopened and interfaced to the network at the sensor/actuatornode. It is closed at the speed controller end at another nodein the same local area network (LAN) forming a distributedcontrol system (DCS). The Proportional Integral (PI) classical controller designtechnique with ample changes in parameter tuning suitable fortime delayed systems is used. Then the standard Smith Predictoris tested, modified with the algebraic design techniqueCoefficient Diagram Method (CDM), which increases the systemdegrees of freedom. Constant control delay is assumed in thelatter designs despite the slight stochastic nature in thetiming data observations. Hence the poor transient performanceof the system is the price for the robustness inherited to thespeed controllers at the design stage. The controllability andobservability of the DCS may be lost, depending on the range inwhich the control delay is varying. However a state feedbackcontroller deploying on-line delay data, obtained by means ofsynchronizing the sensor node and controller node systemclocks, results in an effective compensation scheme for thenetwork induced delays. Hence the full state feedbackcontroller makes he distributed system transient performanceacceptable for servo applications with the help of poleplacement controller design. Further, speed synchronizing controllers have been designedsuch that a speed fluctuation caused by a mechanical loadtorque disturbance on one motor is followed effectively by anyother specified motor in the distributed control network with aminimum tracking or synchronizing error. This type ofperformance is often demanded in many industrial applicationssuch as printing, paper, bagging, pick and place and materialcutting. <b>Keywords:</b>Brushless DC Motor, Control Delay, DistributedMotion Control Systems, Proportional Integral Controller, SmithPredictor, Speed Synchronization, State Feedback Controller,Stochastic Systems, Switched-Ethernet, Synchronizing Error,Time Delayed Systems, Tracking Error / NR 20140805

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This thesis focuses on the study, implementation and improvement of a digital Generator Control Unit (GCU) for a high-speed synchronous brushless generator. The control of variable frequency power system, a preferred candidate in More Electric Aircraft (MEA), becomes a big challenge. Compared with conventional analog GCU, digital GCU is a future trend due to the properties such as easy tuning, modification and no aging. Control approaches adopted in the new GCU design is introduced. It has multiloop structure and model-based characteristics. Sensorless rotor position detection was used to finish Park transformation. DSP+FPGA based controller hardware was developed in the lab. A set of hardware was designed to implement the control algorithms. VHDL-based software was developed for FPGA, which is working as a bridge between DSP and peripheral circuits. C-based software was designed to implement control algorithm inside DSP. A testbed system was developed according to the lab capacity of CPES. The complete load transit responses were tested according to the standard ISO1540 and EN8420. Good match between simulation and experiment has been reached. Compared with benchmark controller, great improvement in both steady state and dynamic performance is realized. A feasibility of using digital GCU in the next generation aircraft has been proved preliminarily. However, the challenge of reliability issues in digital system and software still needs further attention. / Master of Science

The use of variable speed drive (VSD) systems in the appliance industry is growing due to emerging high volume of fractional horsepower VSD applications. Almost all of the appliance VSDs have no input power factor correction (PFC) circuits. This results in harmonic pollution of the utility supply which could be avoided. The impact of the PFC circuit in the overall drive system efficiency, harmonic content, magnitude of the system input current and input power factor is particularly addressed in this dissertation along with the development of analytical methods applicable to the steady-state analysis of input power factor corrected VSD systems. Three different types of motors - the switched reluctance motor (SRM), permanent magnet brushless dc motor (PMBDC) and dc motor (DCM) are employed in this study. The C-dump converter topology, a single switch per phase converter, is adopted for the prototype SRM- and PMBDC-based VSD systems. The conventional full-bridge converter is used for DCM-based VSD systems. Four-quadrant controllers, utilizing PI speed and current control loops for the PMBDC- and DCM-based VSD system, are developed and their design results are verified with experiment and simulation. A single-quadrant controller with a PI speed feedback loop is employed for the SRM-based VSD system. The analysis of each type of VSD system includes development of loss models and establishment of proper operational modes. The magnitude of the input current harmonic spectra is measured and compared with and without a front-end PFC converter. One electromagnetic compatibility (EMC) standard, IEC 1000-3-2 which describes the limitation on harmonic current emission is modified for 120V ac system. This modified standard is utilized as the reference to evaluate the measured input current harmonics. The magnitude of input current harmonics for a VSD system are greatly reduced with PFC preregulators. While the input PFC circuit draws a near sinusoidal current from an ac source, it lowers the overall VSD system efficiency and increases cost of the overall system. / Ph. D.

Switched Reluctance Machines (SRMs) are receiving significant attention from industries in the last decade. They are extremely inexpensive, reliable and weigh less than other machines of comparable power outputs. Although the design principles of the machine are available as a concatenation of many different sources, the need for a unified, step-by-step design procedure from first principles of electromagnetics is an absolute requirement. This dissertation discusses a procedure that can be applied by engineers with a basic background in electromagnetics. Subsequent to the design of the machine, existing finite element software can do the analysis of the machine. However, this is a laborious process and the need for an analytical method is preferable to verify the design procedure before the final verification by finite elements. The analytical procedure as well as a procedure to calculate iron losses is also developed in this dissertation. A prototype machine has been developed as an example of the design process and an existing prototype is analyzed to verify the analysis procedure. The similarities between the SRM and the Permanent Magnet Brushless DC Machine (PMDBC) beg the consideration of the development of a converter that can be used to drive either machine. One such converter has been developed in this dissertation. The design of the drive for both the machines is seen to be very similar. As a consequence, a universal controller that can be used to operate both machines has been developed and implemented with a DSP. Simulations and experimental correlation for both drives have been presented. / Ph. D.

O presente trabalho apresenta uma transformação dq não senoidal e sua aplicação em máquinas síncronas com ímã permanente na superfície do rotor (MSIP) e forma de onda de FEM não senoidal. O modelo resultante da aplicação dessa transformação permite o controle direto do torque eletromagnético, permitindo reduzir as ondulações do torque produzido nesse tipo de máquina. A redução dessas ondulações em MSIPs não senoidais possibilita que esse tipo de máquina seja empregado em aplicações onde somente MSIPs senoidais, que possuem custo mais elevado, poderiam ser usadas. Simulações e resultados práticos, obtidos pela implementação do sistema de controle vetorial não senoidal desenvolvido, são apresentados no trabalho. Pelos resultados obtidos, pode-se verificar que o método proposto é eficaz na redução das ondulações do torque eletromagnético em MSIPs não senoidais. / This work presents a non-sinusoidal dq transformation and its application in permanent- magnet synchronous machines (PMSM) with a non-sinusoidal back-EMF waveform. The resulting model of the application of such transformation permits direct control of machine electromagnetic torque, which achieves the reduction of torque ripple. The reduction of torque ripple in non-sinusoidal PMSMs makes possible the use of this kind of PMSM instead of sinusoidal PMSMs, which are more expensive. Simulation and practical results, obtained by the implementation of such non-sinusoidal vectorial control system, are shown in this work. Those results show that the method presented is efficacious in the torque ripple reduction in non-sinusoidal PM synchronous machines.

O objetivo desse trabalho é o estudo e a análise do desempenho de máquinas brushless com ímã permanente no rotor, com fluxo de entreferro não senoidal. São consideradas máquinas brushless com ímã permanente na superfície do rotor. Três modelos matemáticos são considerados: o modelo por fase de estator, o modelo vetorial e o modelo velocidade-tensão de segunda ordem. Máquinas com diferentes tipos de enrolamento de estator são comparadas, incluindo as máquinas síncronas com ímã permanente no rotor (com a densidade dos enrolamentos distribuída de forma senoidal no estator). Os resultados para o torque eletromagnético das máquinas foram obtidos considerando-se dois tipos de acionamentos em malha aberta: um acionamento de seis pulsos e um acionamento senoidal. Por fim, um método de controle é apresentado para máquinas não senoidais. As ondulações no torque e o desempenho das máquinas não senoidais. As ondulações no torque e o desempenho das máquinas não senoidais, utilizando controle vetorial, são comparados aos das máquinas senoidais. / The aim of this work is to analyse the torque performance of brushless machines with non-sinusoidal distributed magnetic fluxes. The machine type considered is a surface mount permanent magnet brushless machine. Three mathematical models for the machine are considered: the per stator phase, the vectorial and the linear second order speed-voltage models. Machines with different stator windings are compared including the permanent magnet synchronous machines with sinusoidal distributed stator windings. The torque outputs of these machines are obtained considering two kinds of open loop driving systems: one with a six-pulse waveform and other with a sinusoidal waveform. Finally, a vectorial control is proposed for the non-sinusoidal machines. The torque ripple as well the overall performance of non-sinusoidal machines with vectorial control is compared to that of sinusoidal machines.

O presente trabalho apresenta uma transformação dq não senoidal e sua aplicação em máquinas síncronas com ímã permanente na superfície do rotor (MSIP) e forma de onda de FEM não senoidal. O modelo resultante da aplicação dessa transformação permite o controle direto do torque eletromagnético, permitindo reduzir as ondulações do torque produzido nesse tipo de máquina. A redução dessas ondulações em MSIPs não senoidais possibilita que esse tipo de máquina seja empregado em aplicações onde somente MSIPs senoidais, que possuem custo mais elevado, poderiam ser usadas. Simulações e resultados práticos, obtidos pela implementação do sistema de controle vetorial não senoidal desenvolvido, são apresentados no trabalho. Pelos resultados obtidos, pode-se verificar que o método proposto é eficaz na redução das ondulações do torque eletromagnético em MSIPs não senoidais. / This work presents a non-sinusoidal dq transformation and its application in permanent- magnet synchronous machines (PMSM) with a non-sinusoidal back-EMF waveform. The resulting model of the application of such transformation permits direct control of machine electromagnetic torque, which achieves the reduction of torque ripple. The reduction of torque ripple in non-sinusoidal PMSMs makes possible the use of this kind of PMSM instead of sinusoidal PMSMs, which are more expensive. Simulation and practical results, obtained by the implementation of such non-sinusoidal vectorial control system, are shown in this work. Those results show that the method presented is efficacious in the torque ripple reduction in non-sinusoidal PM synchronous machines.

O objetivo desse trabalho é o estudo e a análise do desempenho de máquinas brushless com ímã permanente no rotor, com fluxo de entreferro não senoidal. São consideradas máquinas brushless com ímã permanente na superfície do rotor. Três modelos matemáticos são considerados: o modelo por fase de estator, o modelo vetorial e o modelo velocidade-tensão de segunda ordem. Máquinas com diferentes tipos de enrolamento de estator são comparadas, incluindo as máquinas síncronas com ímã permanente no rotor (com a densidade dos enrolamentos distribuída de forma senoidal no estator). Os resultados para o torque eletromagnético das máquinas foram obtidos considerando-se dois tipos de acionamentos em malha aberta: um acionamento de seis pulsos e um acionamento senoidal. Por fim, um método de controle é apresentado para máquinas não senoidais. As ondulações no torque e o desempenho das máquinas não senoidais. As ondulações no torque e o desempenho das máquinas não senoidais, utilizando controle vetorial, são comparados aos das máquinas senoidais. / The aim of this work is to analyse the torque performance of brushless machines with non-sinusoidal distributed magnetic fluxes. The machine type considered is a surface mount permanent magnet brushless machine. Three mathematical models for the machine are considered: the per stator phase, the vectorial and the linear second order speed-voltage models. Machines with different stator windings are compared including the permanent magnet synchronous machines with sinusoidal distributed stator windings. The torque outputs of these machines are obtained considering two kinds of open loop driving systems: one with a six-pulse waveform and other with a sinusoidal waveform. Finally, a vectorial control is proposed for the non-sinusoidal machines. The torque ripple as well the overall performance of non-sinusoidal machines with vectorial control is compared to that of sinusoidal machines.

published_or_final_version / Electrical and Electronic Engineering / Doctoral / Doctor of Philosophy