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Fiberföstärkning av LimträbalkarJarrin Peters, David January 2013 (has links)
Glulam is a product that was engineered to make use of timber in a more efficient way. Bychoosing timber of similar quality and discarding natural defects during production, thedevelopment of a stronger cross-section is achieved.Carbon fiber is a relatively new material with a high tension capacity. This feature is used toexamine how the bending capacity of the beams improve by adhering carbon fiber laminateson the lower edge of the beamsThe strength of the material is tested with three experiments: carbon fiber on the bottom of thebeam (a), carbon fiber attached to the lower sides of the beam (b) and carbon fiber in thebeam, covered with a layer of wood (c) The results show that the first case, where the carbon fiber is attached to the bottom of thebeam, gave the best result with an increase in capacity of 59 % compared to the nonreinforcedcontrol. The other two cases also show an improvement in capacity, beam-type 3had a capacity increase of 47% and beam-type 4 increased with 25 %Tests were also made with glulam beams reinforced with fiberglass, but these tests were notanalyzed in depth because the purpose was to compare the capacity to carbon fiber. Thisbeam improved its capacity by 40.3%.The tests show that carbon fiber as a reinforcement material for glulam is a good choice whenthere is a requirement for stronger cross-sections in both new production and renovation ofold buildings. However there are some disadvantages to carbon fiber, for example costs andincreased demands on work environment, which makes steel a cheaper option.
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Design of a Double Cantilever Beam Test Specimen and Fixture for Kink Band Formation in Unidirectional Fibre Reinforced Composites.Cámara Vela, Juan Antonio, Sánchez Molina, Juan Manuel January 2015 (has links)
Composite materials are widely used in demanding applications in aerospace and other industries. In order to understand the complex behaviour of the composite materials and their components, standardised test methods are used. One example is the double cantilever beam (DCB) test in which the test specimen is loaded in an opening, i.e., tensile mode. Failures in composite materials loaded compression are different from those in tension, for example, kink band or buckling-like failures can occur. In this project, several DCBs are designed and a new fixture which allows for compression testing of a DCB is developed for an existing Instron testing machine. The fixture overcomes a known problem of tensile peak causing the failure of the adhesive at the inner surfaces of the DBC by applying additional compressive loads along the outer surfaces of the DBC. The compressive forces can induce the desired kink band formation so that researchers can better study the failure mode. The conceptual development of the new DCBs and the new fixture are presented. Several prototypes of the specimens and the fixture are modelled using the three-dimensional (3D) computer-aided design software Creo Parametric 2.0. One of the fixtures is selected to further study. The different DCB specimens are studied in order to obtain information about the kink band using 3D finite element analysis with the software programme Abaqus CAE. The selected fixture is analysed to determine if there are any areas of concern. Finally, the behaviour of the compression stress along the DCB using two pairs of forces is studied. Unfortunately, it is determined that the tensile peak experienced by the adhesive cannot be eliminated by the application of two pairs of compressive loads, one at the free end and the other in the vicinity of the tensile peak. Several suggestions are made for future work which might serve to reduce the tensile peak; e.g., the movable force couple is applied as a surface load instead of a point load. For this, the fixture will have to be modified with a new geometry, although the DCB could be the same. This will allow further work to focus on the combined behaviour of the tensile peak and the fixture.
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Test of concrete flanged beams reinforced with CFRP barsAshour, Ashraf F., Family, M. January 2006 (has links)
Tests results of three flanged and two rectangular cross-section concrete beams reinforced with carbon fibre
reinforced polymer (CFRP) bars are reported. In addition, a companion concrete flanged beam reinforced with
steel bars is tested for comparison purposes. The amount of CFRP reinforcement used and flange thickness were
the main parameters investigated in the test specimens. One CFRP reinforced concrete rectangular beam exhibited
concrete crushing failure mode, whereas the other four CFRP reinforced concrete beams failed owing to tensile
rupture of CFRP bars. The ACI 440 design guide for FRP reinforced concrete members underestimated the moment
capacity of beams failed owing to CFRP tensile rupture and reasonably predicted deflections of the beams tested. A
simplified theoretical analysis for estimating the moment capacity of concrete flanged beams reinforced with FRP
bars was developed. The experimental moment capacity of the CFRP reinforced concrete beams tested compared
favourably with that predicted by the theoretical analysis developed.
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Effects of thermal residual stresses on static strength and fatigue life of welded carbon-fibre/epoxy composite jointsDjukic, Luke Philip, Mechanical & Manufacturing Engineering, Faculty of Engineering, UNSW January 2010 (has links)
Thermoset Composite Welding (TCW) is a process designed specifically for joining composite materials, developed by the Cooperative Research Centre for Advanced Composite Structures (CRC-ACS). The TCW manufacture process is carried out at higher temperatures than those used in service, causing thermal residual (TR) stresses to develop in the joints. An investigation of the strength of single-lap shear joints (SLJs), and the development of laminate free edge microcracks (LFEMs) is presented in this thesis. The reported investigations are primarily experimental. Finite element analysis has been used to understand observations where appropriate. The effect of TR stresses on static failure of TCW SLJs and Cytec FM1515 thin film epoxy adhesive SLJs over the temperature range of -55??C to 71??C is investigated. At temperatures where the joining material is ductile, plastic flow results in the redistribution of TR stresses within the joints, reducing their effect on the failure strength. No such stress redistributions occur at lower temperatures when the joining material is brittle; hence, the TR stresses cause strength reductions. These results were used to propose a method of shear strength improvement by initiating plastic flow in the joint at the time of manufacture. Microcracks are common at the free edges of thermoset composites. These develop preferentially near the weld material interface in TCW laminates, and are termed laminate free edge microcracks (LFEMs) in this study. MicroCT scanning was used to find and characterise LFEMs in TCW joints. The results indicated that TR stresses combined with the free edge sectioning process cause their development outside the joint overlap regions. Microcracks developed within the joint overlaps during mechanical fatigue cycling. LFEMs were also found in FM1515 joints. A fatigue life study is presented for TCW and FM1515 SLJs at -55??C, in which the effect of LFEMs is considered. TCW is a new process. This investigation is the first dealing with the effect of thermal residual stresses on the strength of TCW joints, and the development and effect of LFEMs. The shear strength improvement method is also a novel concept for joints.
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High strain-rate behaviour of bolted joints in carbon fibre composite structuresPearce, Garth Morgan Kendall, Mechanical & Manufacturing Engineering, Faculty of Engineering, UNSW January 2009 (has links)
An investigation is presented into the behaviour of carbon fibre composite joints subjected to dynamic loading rates in the range of 0.1 m/s to 10 m/s. The research is focused on the response of single fastener joints and more complex structural arrangements involving multiple fasteners and complex loads. Fasteners play a crucial role in the joining of aerospace components due to their ease of installation and inspection and their resistance to creep and environmental degradation. A consequence of the operating environment of aircraft is that many critical load cases involve impact and crash. These loading events are characterised by high loading rates, high kinetic energy and possibly loads well above the static design case. The properties of composite materials change with loading rate, so it is likely that the behaviour of bolted composite joints may also vary significantly. Dynamic behaviour of bolted joints is an area of research that has been given little attention to date. The few available papers on the topic are limited to the investigation of ideal bearing loads and include some contradictory results. The research developed a detailed understanding of the behaviour of bolted joints in composite structures through a combined numerical and experimental investigation. A set of quasi-static and dynamic single fastener joint tests was conducted to develop an understanding of the complex failure mechanisms present in bolted composite joints. Simple structural tests were developed to investigate the interaction of multiple bolts in a joint. High speed camera footage, full-field strain measurement and CT scanning techniques were all used to develop an understanding of the changes in the failure process with increased loading rate. Finite element analyses used implicit and explicit dynamic algorithms to model the tests. The finite element analysis contributed to the understanding of the experimental results as well as providing a predictive tool to minimise the need for further testing. A method of incorporating detailed information about bolt failure into large scale structural models was investigated and developed. The original contributions of this thesis involve novel dynamic joint testing including dynamic pull-through and structural tests. CT Scanning was utilised in a novel way to investigate the complex failure modes within a bolted joint. Novel finite element techniques were developed for modelling bolted joints at both a detailed level and a simplified level for structural analyses. These contributions significantly improve the current understanding of bolted joint failure, both quasi-statically and dynamically, and will allow for more efficient design of bolted composite structures for crash and impact loads.
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Effects of thermal residual stresses on static strength and fatigue life of welded carbon-fibre/epoxy composite jointsDjukic, Luke Philip, Mechanical & Manufacturing Engineering, Faculty of Engineering, UNSW January 2010 (has links)
Thermoset Composite Welding (TCW) is a process designed specifically for joining composite materials, developed by the Cooperative Research Centre for Advanced Composite Structures (CRC-ACS). The TCW manufacture process is carried out at higher temperatures than those used in service, causing thermal residual (TR) stresses to develop in the joints. An investigation of the strength of single-lap shear joints (SLJs), and the development of laminate free edge microcracks (LFEMs) is presented in this thesis. The reported investigations are primarily experimental. Finite element analysis has been used to understand observations where appropriate. The effect of TR stresses on static failure of TCW SLJs and Cytec FM1515 thin film epoxy adhesive SLJs over the temperature range of -55??C to 71??C is investigated. At temperatures where the joining material is ductile, plastic flow results in the redistribution of TR stresses within the joints, reducing their effect on the failure strength. No such stress redistributions occur at lower temperatures when the joining material is brittle; hence, the TR stresses cause strength reductions. These results were used to propose a method of shear strength improvement by initiating plastic flow in the joint at the time of manufacture. Microcracks are common at the free edges of thermoset composites. These develop preferentially near the weld material interface in TCW laminates, and are termed laminate free edge microcracks (LFEMs) in this study. MicroCT scanning was used to find and characterise LFEMs in TCW joints. The results indicated that TR stresses combined with the free edge sectioning process cause their development outside the joint overlap regions. Microcracks developed within the joint overlaps during mechanical fatigue cycling. LFEMs were also found in FM1515 joints. A fatigue life study is presented for TCW and FM1515 SLJs at -55??C, in which the effect of LFEMs is considered. TCW is a new process. This investigation is the first dealing with the effect of thermal residual stresses on the strength of TCW joints, and the development and effect of LFEMs. The shear strength improvement method is also a novel concept for joints.
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Impact behaviour of reinforced concrete beams strengthened or repaired with carbon fibre reinforced polymer (CFRP)Al-Farttoosi, Mahdi January 2016 (has links)
War, terrorist attacks, explosions, progressive collapse and other unforeseen circumstances have damaged many structures, including buildings and bridges in war- torn countries such as Iraq. Most of the damaged structural members, for example, beams, columns and slabs, have not totally collapsed and can be repaired. Nowadays, carbon fibre reinforced polymer (CFRP) is widely used in strengthening and retrofitting structural members. CFRP can restore the load- carrying capacity of damaged structural members to make them serviceable. The effect of using CFRP to repair the damaged beams has not been not properly addressed in the literature. This research has the aim of providing a better understanding of the behaviour of reinforced concrete beams strengthened or repaired with CFRP strip under impact loading. Experimental and analytical work were conducted in this research to investigate the performance of RC beams strengthened or repaired using CFRP. To study the impact behaviour of the CFRP reinforced concrete beams, a new heavy drop weight impact test machine has been designed and manufactured to conduct the experimental work. Twelve RC beams were tested experimentally under impact load. The experimental work was divided into two stages; stage 1 (strengthened) and stage 2 (repair). At stage 1, three pairs of beams were tested under impact loading. External bonded reinforcement (EBR) and near surface mounted (NSM) techniques were used to strengthen the RC beams to find the most effective technique. Three pairs of beams were tested in stage 2 (repair). Different degrees of damages were induced using different impact energies. NSM technique was used to repair the damaged beams using CFRP strip. Stiffness degradation method was used to assess the degree of damage in beams due to impact. The study investigated the stiffness, bending load, impact energy, deflection and mode of failure of CFRP strengthened or repaired beams under impact loading. The distribution of the stresses, strains, accelerations, inertia forces, and cracks in the beam under impact loading was also investigated in this study. Empirical equations were proposed in this research to predict the bending load and maximum deflection of the damaged and repaired beams under impact loading. For validation purposes, finite element analysis was used with the LUSAS package. The FEA results were compared with the experimental load-deflection curves and ultimate failure load results. In this research, to simulate a real situation, different models were used to simulate the bonding between the CFRP and concrete and also between steel bars and concrete. In these FEA models, the bonding between the concrete and the CFRP was modelled using the Drucker-Prager model. To simulate the bonding between steel and concrete, a joint element was used with spring constants to model the bond between steel bars and surrounding concrete. The analytical results were compared with the experimental results. In most previous research, FEA has been used to simulate the RC beams under impact loading without any damage. In this thesis, a new 3D FEA model was proposed to simulate and analyse the damaged RC beams under impact loading with different degrees of damage. The effect of the damage on concrete stiffness and the bonding between the steel bars and the concrete were investigated in FEA model. The damage was modelled by reducing the mechanical properties of the concrete and the bonding between steel bars and concrete. This thesis has contributed to improving knowledge of the behaviour of damaged beams repaired with CFRP, and the experimental work conducted, together with the numerical analysis, have provided essential data in the process of preparing a universal standard of CFRP design and construction. In the FEA model, the damage to the beams due to impact loading was successfully modelled by reducing the beam stiffness.
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Impact damage behaviour of lightweight materialsPandya, Kedar Sanjay January 2017 (has links)
Impact damage resistance is an essential requirement of lightweight structural components for high-performance applications. The aim of this thesis is to study the impact damage and perforation behaviour of lightweight materials including thin aluminium alloy plates and carbon fibre reinforced epoxy composites. The focus of this investigation is on the stress state and strain rate dependence of failure, and the effect of microstructural modifications on indentation and impact response. The thesis is divided into three parts. In the first part (Chapter 2) the impact response of thin monolithic ductile aluminium alloy plates is investigated. Impact perforation experiments are performed using different projectile nose shapes to span a wide range of stress states at the onset of ductile fracture. Impact perforation behaviour, ballistic limit velocity, energy absorption capability and sensitivity to projectile tip geometry are evaluated. Modes of deformation and failure during impact are assessed experimentally. It is shown that modelling the stress state and strain rate dependence of plasticity and failure is crucial to accurately predict ductile fracture initiation in thin metal plates. In the second part (Chapters 3 and 4), the stress state and strain rate dependent yield and failure behaviour of epoxy resin is investigated. An iterative numerical-experimental approach is shown to be essential to develop a material model capable of predicting the failure behaviour of epoxy for a wide range of stress triaxialities across different regimes of failure. The influence of microstructural modifications in epoxy, through two different toughening strategies, on its failure behaviour is investigated. The effect of increasing the applied strain rate on the stress state dependent response of epoxy is investigated to provide an insight into the impact damage resistance of carbon fibre reinforced epoxy composites. In the third part (Chapter 5), experimental studies are conducted on the quasi-static indentation and impact perforation response of plain weave carbon fibre reinforced epoxy composites to investigate the effect of toughening the epoxy matrix to improve resistance to indentation and impact. The nose shape sensitivity of failure initiation in carbon/epoxy composite targets is assessed by considering indenters with different tip geometries. Conclusions and suggestions for future work are presented in Chapter 6.
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Measurement and Analysis of Flow in 3D Preforms for Aerospace CompositesStewart, Andrew L January 2012 (has links)
Composite materials have become viable alternatives to traditional engineering materials for many different product categories. Liquid transfer moulding (LTM) processes, specifically resin transfer moulding (RTM), is a cost-effective manufacturing technique for creating high performance composite parts. These parts can be tailor-made to their specific application by optimizing the properties of the textile preform. Preforms which require little or no further assembly work and are close to the shape of the final part are critical to obtaining high quality parts while simultaneously reducing labour and costs associated with other composite manufacturing techniques. One type of fabric which is well suited for near-net- shape preforms is stitched non-crimp fabrics. These fabrics offer very high in-plane strength and stiffness while also having increased resistance to delamination. Manufacturing parts from these dry preforms typically involves long-scale fluid flow through both open channels and porous fibre bundles.
This thesis documents and analyzes the flow of fluid through preforms manufactured from non-crimp fabrics featuring through-thickness stitches. The objective of this research is to determine the effect of this type of stitch on the RTM injection process. All of the tests used preforms with fibre volume fractions representative of primary and secondary structural parts. A series of trials was conducted using different fibre materials, flow rates, fibre volumes fractions, and degrees of fibre consolidation. All of the trials were conducted for cases similar to RTM. Consolidation of the fibres showed improvements to both the thoroughness of the filling and to the fibre volume fraction. Experimentally determined permeability data was shown to trend well with simple models and precision of the permeability data was comparable to values presented by other authors who studied fabrics which did not feature the through-thickness stitches.
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Characterisation of impact damage in carbon fibre reinforced plastics by 3D X-ray tomographyRouse, Jordan Elliott January 2012 (has links)
Carbon fibre reinforced plastics (CFRP's) are finding increased used as structural materials in many transport applications, particularly next generation commercial aircraft. The impact damage tolerance of these materials is relatively poor compared to conventional aircraft materials such as aluminium. As a result there is a concerted research effort to improve the damage tolerance of these materials. Understanding the microstructural mechanisms of damage can help to design improved materials. Three-dimensional X-Ray computed tomography (CT) allows these damage mechanisms to be identified and quantified non-destructively. However, a lack of published work in the field means no consistent methodologies for imaging or quantifying damage in CFRP's using X-Ray tomography exist. This thesis provides several novel methodologies for imaging and quantifying impact damage using X-Ray CT. A dual energy imaging methodology was developed to overcome the reduction in CT image quality caused by the high aspect ratio of CFRP structures. This approach resulted in a 66% increase in signal-to-noise ratio, and a 109% increase in contrast-to-noise ratio. The development of a methodology for quantifying impact damage in CFRP based on thresholding the in-plane damage area showed good agreement with ultrasonic C-scan results, and allowed correlations between impact energy, damage area and compression-after-strength to be made. Region of interest (ROI) algorithms for high magnification imaging of impact damage in CFRP plates were investigated. These algorithms were not developed by the author, but further understanding of their effectiveness and practical applications is presented in this work. Finally, a novel X-Ray tomographic imaging technique using interferometry was applied to imaging impact damage in CFRP's. This method was developed by a research group in Switzerland at the \emph{Centre Suisse d'Electronique et de Microtechnique} (CSEM) in Zurich. The work in this thesis presents the first application of the technique to image impact damage in CFRP.
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