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Behaviour of continuous concrete slabs reinforced with FRP bars. Experimental and computational investigations on the use of basalt and carbon fibre reinforced polymer bars in continuous concrete slabs.Mahroug, Mohamed E.M. January 2013 (has links)
An investigation on the application of basalt fibre reinforced polymer (BFRP) and carbon fibre reinforced polymer (CFRP) bars as longitudinal reinforcement for simple and continuous concrete slabs is presented. Eight continuously and four simply concrete slabs were constructed and tested to failure. Two continuously supported steel reinforced concrete slabs were also tested for comparison purposes. The slabs were classified into two groups according to the type of FRP bars. All slabs tested were 500 mm in width and 150 mm in depth. The simply supported slabs had a span of 2000 mm, whereas the continuous slabs had two equal spans, each of 2000 mm. Different combinations of under and over FRP (BFRP/CFRP) reinforcement at the top and bottom layers of slabs were investigated. The continuously supported BFRP and CFRP reinforced concrete slabs exhibited larger deflections and wider cracks than the counterpart reinforced with steel. The experimental results showed that increasing the bottom mid-span FRP reinforcement of continuous slabs is more effective than the top over middle support FRP reinforcement in improving the load capacity and reducing mid-span deflections.
Design guidelines have been validated against experimental results of FRP reinforced concrete slabs tested. ISIS¿M03¿07 and CSA S806-06 equations reasonably predicted the deflections of the slabs tested. However, ACI 440¿1R-06 underestimated the deflections, overestimated the moment capacities at mid-span and over support sections, and reasonably predicted the load capacity of the continuous slabs tested.
On the analytical side, a numerical technique consisting of sectional and longitudinal analyses has been developed to predict the moment¿curvature relationship, moment capacity and load-deflection of FRP reinforced concrete members. The numerical technique has been validated against the experimental test results obtained from the current research and those reported in the literature. A parametric study using the numerical technique developed has also been conducted to examine the influence of FRP reinforcement ratio, concrete compressive strength and type of reinforcement on the performance of continuous FRP reinforced concrete slabs. Increasing the concrete compressive strength decreased the curvature of the reinforced section with FRP bars. Moreover, in the simple and continuous FRP reinforced concrete slabs, increasing the FRP reinforcement at the bottom layer fairly reduced and controlled deflections.
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Development and application of a novel test method for studying the fire behaviour of CFRP prestressed concrete structural elementsMaluk, Cristian January 2014 (has links)
A novel type of precast, prestressed concrete structural element is being implemented in load-bearing systems in buildings. These structural elements combine the use of high-performance, self-consolidating concrete (HPSCC) and non-corroding carbon fibre reinforced polymer (CFRP) prestressing tendons; this produces highly optimized, slender structural elements with excellent serviceability and (presumed) extended service lives. More widely, the use of new construction techniques, innovative materials, and ground-breaking designs is increasingly commonplace in today's rapidly evolving building construction industry. However, the performance of these and other structural elements in fire is in general not well known and must be understood before these can be used with confidence in load-bearing applications where structural fire resistance is a concern. Structural fire testing has traditionally relied on the use of the standard fire resistance test (i.e. furnace test) for assuring regulatory compliance of structural elements and assemblies, and in many cases also for developing the scientific understanding of structural response to fire. Conceived in the early 1900s and fundamentally unchanged since then, the standard testing procedure is characterized by its high cost and low repeatability. A novel test method, the Heat-Transfer Rate Inducing System (H-TRIS), resulting from a mental shift associated with controlling the thermal exposure not by temperature (e.g. temperature measured by thermocouples) but rather by the time-history of incident heat flux, was conceived, developed, and validated within the scope of the work presented in this thesis. H-TRIS allows for experimental studies to be carried out with high repeatability, imposing rationally quantifiable thermal exposure, all at low economic and temporal cost. The research presented in this thesis fundamentally seeks to examine and understand the behaviour of CFRP prestressed HPSCC structural elements in fire, with emphasis placed on undesired 'premature' failure mechanisms linked to the occurrence of heat-induced concrete spalling and/or loss of bond between the pretensioned CFRP tendons and the concrete. Results from fire resistance tests presented herein show that, although compliant with testing standards, temperature distributions inside furnaces (5 to 10% deviation) appear to influence the occurrence of heat-induced concrete spalling for specimens tested simultaneously during a single test; fair comparison of test results is therefore questionable if thermal exposure variability is not explicitly considered. In line with the aims of the research presented in this thesis, H-TRIS is used to carry out multiple comprehensive studies on the occurrence of concrete spalling and bond behaviour of CFRP tendons; imposing a quantified, reproducible and rational thermal exposure. Test results led to the conclusion that a "one size fits all" approach for mitigating the risk of heat-induced concrete spalling (e.g. prescribed dose of polypropylene (PP) fibres included in fresh concrete), appears to be ineffective and inappropriate in some of the conditions examined. This work demonstrates that PP fibre cross section and individual fibre length can have an influence on the risk of spalling for the HPSCC mixes tested herein. The testing presented herein has convincingly shown, for the first time using multiple repeated tests under tightly controlled thermal and mechanical conditions, that spalling depends not only on the thermal gradients in concrete during heating but also on the size and restraint conditions of the tested specimen. Furthermore, observations from large scale standard fire resistance tests showed that loss of bond strength of pretensioned CFRP tendons occurred at a 'critical' temperature of the tendons in the heated region, irrespective of the temperature of the tendons at the prestress transfer length, in unheated overhangs. This contradicts conventional wisdom for the structural fire safety design of concrete elements pretensioned with CFRP, in which a minimum unheated overhang is generally prescribed. Overall, the research studies presented in this thesis showed that a rational and practical understanding of the behaviour of CFRP prestressed HPSCC structural elements during real fires is unlikely to be achieved only by performing additional standard fire resistance tests. Hence, H-TRIS presents an opportunity to help promote an industry-wide move away from the contemporary pass/fail and costly furnace testing environment. Recommendations for further research to achieve the above goal are provided.
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Development of Dynamic Test Method and Optimisation of Hybrid Carbon Fibre B-pillarJohansson, Emil, Lindmark, Markus January 2017 (has links)
The strive for lower fuel consumption and downsizing in the automotive industry has led to the use of alternative high performance materials, such as fibre composites. Designing chassis components with composite materials require accurate simulation models in order to capture the behaviour in car crashes. By simplifying the development process of a B-pillar with a new dynamic test method, composite material products could reach the market faster. The setup has to predict a cars side impact crash performance by only testing the B-pillar in a component based environment. The new dynamic test method with more realistic behaviour gives a better estimation of how the B-pillar, and therefore the car, will perform in a full-scale car side impact test. With the new improved tool for the development process, the search for a lighter product with better crash worthiness is done by optimising a steel carbon fibre hybrid structure in the B-pillar. The optimisation includes different carbon fibre materials, composite laminate lay-up and stiffness analysis. By upgrading simulation models with new material and adhesive representation physical prototypes could be built to verify the results. Finally the manufactured steel carbon fibre hybrid B-pillar prototypes were tested in the developed dynamic test method for a comparison to the steel B-pillar. The hybrid B-pillars perform better than the reference steel B-pillar in the dynamic tests also being considerably lighter. As a final result a hybrid B-pillar is developed that will decrease fuel consumption and meet the requirements of any standardized side impact crash test. / Strävan efter lägre bränsleförbrukning och minimalistiskt tänkande inom bilindustrin har lett till användning av alternativa högpresterande material, såsom fiberkompositer. Vid design av chassi-komponenter utav kompositer krävs noggranna simuleringsmodeller för att fånga upp bilens beteende vid en krock. Genom att förenkla utvecklingsprocessen för en B-stolpe med en ny dynamisk testmetod kan produkter bestående av fiberkompositer nå marknaden snabbare. Provuppställningen skall förutse bilens prestanda vid ett sidokrocktest genom att endast testa B-stolpen i en komponentbaserad miljö. Den nya dynamiska testmetoden med ett mer realistiskt beteende skall ge en bättre uppskattning om hur B-stolpen, och därmed bilen, kommer att prestera i ett fullskaligt sidokrocktest. Med utvecklingsprocessens nya förbättrade verktyg kan strävan mot lättare produkter med bättre krocksäkerhet utvecklas genom optimering av en hybrid B-stolpe i stål och kolfiber. Optimeringen innefattar olika kolfibermaterial, laminatvarianter och styvhetsanalyser. Genom att uppgradera simuleringsmodeller med nya material och adhesiva metoder kunde fysiska prototyper tillverkas för att verifiera resultaten. Slutligen testades de tillverkade prototyperna utav stål och kolfiber i den nyutvecklade dynamiska testmetoden för jämförelse mot den ursprungliga stål B-stolpen. Hybrid B-stolparna presterade bättre än referensstolpen utav stål i de dynamiska provningarna och är samtidigt betydligt lättare. Det slutgiltigt resultatet är en utvecklad hybrid B-stolpe som både ger minskad bränsleförbrukningen och uppfyller kraven för ett standardiserat sidokrocktest.
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Studies on the Effects of Carbon Nanotubes on Mechanical Properties of Bisphenol E Cyanate Ester/Epoxy Based Resin Systems and CFRP CompositesSubba Rao, P January 2016 (has links) (PDF)
The search and research for high performance materials for aerospace applications is a continuous evolving process. Among several fibre reinforced polymers, carbon fibre reinforced polymer (CFRP) is well known for its high specific stiffness and strength. Though high modulus and high strength carbon fibre with structural resin systems have currently been established reasonably well and are catering to a wide variety of aerospace structural applications, these properties are generally directional with very high properties along the fibre direction dominated by fibres and low in other directions depending mainly on the resin properties. Thus, there is a need to enhance the mechanical properties of the resin systems for better load transfer and to improve the resin dominated properties like shear strength and properties in directions other than along the fibre. Use of carbon nanotubes (CNTs) with their extraordinary specific stiffness and strength apparently has great potential as an additional reinforcement in resin for development of CNT-CFRP nanocomposites. However, there are several issues that need to be addressed such as compatibility of a particular resin with CNTs, amount of CNTs that can be added, uniform dispersion of these nanotubes, surface treatment and curing process etc., for optimal enhancement of the required properties.
Epoxy and cyanate ester resin systems are finding applications in aerospace structures owing to their desirable set of properties. Of these, bisphenol E cyanate ester (BECy) resin of low viscosity with its low moisture absorption, better dimensional stability, and superior mechanical properties can establish itself as potential structural resin system for these applications. BECy in particular has the advantage of being more suitable for out of autoclave manufacturing process such as Vacuum Assisted Resin Transfer Molding (VARTM). Literature shows that, significant work has been carried out by various researchers reporting improvements using CNTs in epoxy resins along with various associated problems. However, studies on effects of addition of CNTs /fCNTs to BECy-CFRP composite system are not well reported.
Thus, objective of this work is to study the effects of adding pristine and functionalized CNTs to low viscosity cyanate ester as well as epoxy resin systems. Further, to study the effects on mechanical properties of nanocomposites with carbon fibre reinforcement in these CNT dispersed resin system through a combination of experimental and computational approaches.
Multiwall carbon nanotubes (CNTs) without and with different chemical functionalization are chosen to be added to epoxy and BECy resins. The quantity of these CNTs /fCNTs is varied in steps up to 1% by weight. Different methods of mixing such as shear mixing, ultrasonication and combined mixing cycles are implemented to achieve uniform dispersion of these nanotubes in the resin system. Standard test samples are prepared from these mixtures of nanotubes in resin systems to study the variation in mechanical properties. Further, these nanotubes added resin systems are used in fabricating CFRP laminates by VARTM process. Both uni-directional and bi-directional laminates are made with the above modified resin systems with CNTs/fCNTs. Series of experimental investigations are carried out to study various aspects involved in making of nanocomposites and the effects of the same on different mechanical properties of the nanocomposites. Standard specimens are cut out from these laminates to evaluate them for tension, compression, flexure, shear and interlaminar shear strength. The main parameters investigated are the effects of varied quantity of CNTs and functionalized CNTs in the resin mix and in CFRP nanocomposites, effect of different mixing / curing cycles etc. on the mechanical properties of the nanocomposites. The investigations have yielded very interesting and encouraging results to arrive at optimum quantity of CNTs to be added and also the effects of functionalization to achieve enhanced mechanical properties. In addition, correlation of mechanical property enhancements with failure mechanisms, dispersion behaviour and participation of CNTs / fCNTs in load transfer are explained with the aid of scanning electron microscope images.
Computational studies are carried out through atomistic models using computational tools to estimate the mechanical properties, understand and validate the effects of various parameters studied through series of experimental investigations. An atomistic model is built taking into consideration the nanoscale effects of the single wall carbon nanotubes (SWCNTs) and its reinforcement in the BECy resin. Using these atomistic models, mechanical properties of individual SWCNT, BECy polymer resin, polymer with different quantities of added SWCNT, and the CFRP laminates with improved resin are computed. As the interaction of CNT with the polymer is only at the outermost layer and the mechanical properties of either MWCNTs or SWCNTs are too high compared to resin systems, it is not expected to have any difference in the final outcome whether it is MWCNT or SWCNT. Hence, only SWCNTs are considered in computational studies as it helps in reducing the complexity of atomistic models and computational time when coupled with polymer resin. This is valid even for functionalized CNT as functionalization is also a surface phenomenon.
To start with, the mechanical behaviour of SWCNT is studied using molecular mechanics approach. Molecular mechanics based finite element analysis is adopted to evaluate the mechanical properties of armchair, zigzag and chiral SWCNT of different diameters. Three different types of atomic bonds, i.e., carbon-carbon covalent bond and two types of carbon-carbon van der Waals bonds are considered in the carbon nanotube system. The stiffness values of these bonds are calculated using the molecular potentials, namely Morse potential function and Lennard-Jones interaction potential function respectively and these stiffness values are assigned to spring elements in the finite element model of the SWCNT. The importance of inclusion of Lennard-Jones interactions is highlighted in this study. Effect of these non-bonded interactions is studied by making the numerical stiffness of these bonds to negligible levels and found that they significantly reduce the mechanical properties. The effect of non-bonded Lennard-Jones atomic interactions (van der Waal interactions) considered here is a novelty in this work which has not been considered in previous research works. The finite element model of the SWCNT is constructed, appropriate boundary conditions are applied and the behaviour of mechanical properties of SWCNT is studied. It is found that the longitudinal tensile strength and maximum tensile strain of armchair SWCNTs is greater than that of zigzag and chiral SWCNTs and its value increases with increasing SWCNT diameter. The estimated values of the mechanical properties obtained agree well with the published literature data determined using other techniques.
As the systems become more complicated with the inclusion of polymers, molecular dynamics (MD) method using well established codes is more adoptable to study the effect of SWCNTs on BECy. Hence, it is used to model and solve the nanosystems to generate their stress-strain behavior. Further, MD approach followed here can effectively include interfacial interaction between polymer and the CNTs as well. Mechanical properties of SWCNT functionalized SWCNT (fSWCNT), pure BECy resin and that of the CNT nanocomposite consisting of specific quantity of SWCNT / fSWCNT in BECy are estimated using MD method. Atomistic models of SWCNT, fSWCNT, BECy, BECy with specific quantities of CNT / fSWCNT are constructed.
A monomer of BECy is modelled and stabilized before its usage as a building block for modelling of BECy resin and to compute its properties. A cell of specific size containing monomers of BECy and another cell of same size with SWCNT at centre surrounded by BECy monomer molecules are built. The appropriate quantity of SWCNT in resin is modelled. This model captures the required density of the composite resin. The models so constructed are subjected to geometric optimization satisfying the convergence criteria and equilibrated through molecular dynamics to obtain a stable structure. The minimized structure is subjected to small strain in different directions to calculate the Young’s modulus and other moduli of the CNT-BECy resin composite. The process is repeated for different quantities of SWCNT in BECy resin to obtain their moduli. Further, tensile and shear strengths of CNT-BECy are obtained by subjecting the equilibrated structure to a series of applied strains from 0 to 10% in steps of 1%. The stress values corresponding to each strain are obtained and a stress – strain curve is plotted. From the stress- strain curve, the strengths of the CNT -BECy which is the stress corresponding to the modulus after which the material starts to soften are determined. Effects of functionalization on mechanical properties of SWCNT are observed. Further, effects of functionalization of SWCNT are studied with a specific quantity of fSWCNT on different moduli and strengths of BECy are investigated.
The properties of enhanced CNT–BECy nanocomposite resin with different quantities of added CNT obtained through MD are used to estimate the mechanical properties of the CNT-BECy-CFRP nanocomposite using micromechanics model. Further, validation with experimental results is attempted comparing the trends in enhancement of properties of the CNT-BECy resin and CNT-BECy-CFRP nanocomposite system.
The outcome of this research work has been significantly positive in terms of
i) Development of an appropriate process establishing different parameters for dispersing CNTs in the resin system, mixing, curing cycle for making of nanocomposites demonstrating significant and consistent enhancement of mechanical properties of BECy based resin system and CFRP nanocomposites using optimum quantity of CNTs /fCNTs through a series of well planned and executed experimental investigations. Evaluation of mechanical properties for each of the cases has been carried out experimentally.
ii) Establishing a computational methodology involving intricate atomistic modelling and molecular dynamics of nanosystems for estimation of mechanical properties of BECy polymer resin and to study the effects by addition of SWCNT / functionalized SWCNT on the properties. Results obtained through series of experimental investigations have been validated through this computational study. This could be an important step towards realising the potential of this resin system for high performance aerospace applications.
Thus, in brief, detailed experimental work combined with computational studies performed as presented in this thesis resulted in achieving structurally efficient cyanate ester based nanocomposites which is unique and not reported in open literature.
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