Master of Science / Department of Civil Engineering / Mustaque A. Hossain / Pavement preservation by adopting low-cost maintenance techniques is increasing among transportation agencies day by day. Chip seal, also known as seal coat, is widely used as a low-cost, thin surface treatment in preventive maintenance of asphalt pavements in many states, including Kansas. Loosening of aggregate particles from chip-sealed pavement and associated windshield damage to vehicles is a common problem. Thus the Kansas Department of Transportation (KDOT) uses lightweight aggregates as cover materials for chip seals. Although this has decreased windshield damage problems extensive chip loss on seal-coated pavements in the state has been reported. In this study, lightweight aggregates along with polymer-modified asphalt emulsion were used to determine proper aggregate and emulsion application rates to minimize chip loss in chip seals. Again, lightweight aggregates were studied in the laboratory to determine the effect of moisture content and electrical charge on chip loss. Evaluation of chip seal was performed by statistical analysis based on rutting potential, chip embedment, and retention. Results show that aggregate retention and embedment depth depend on aggregate-emulsion interaction, whereas rutting depends on the type of aggregate. Proper selection of aggregate and asphalt emulsion is important to maximize aggregate retention in chip seal. Chip loss also results from a lack of compatibility between the aggregate and asphalt emulsion. Results indicate that retention of aggregate depends on the prevailing charges of aggregate and emulsion particles. Moisture condition of the aggregate does not have any effect on chip loss. A new sweep test machine has been developed to assess chip loss, and it was found to be better than the sweep test currently recommended by the American Society for Testing and Materials (ASTM).

Asphalt pavements often experience premature distresses caused by extreme environmental condition of both high and low temperatures. By maintaining a stable temperature a potentially longer lasting pavement is achievable. Laboratory tests and a field study were conducted on Hot Mix Asphalt pavements using a Geosynthetic Reinforced Chip Seal (GRCS); the temperature data from the two tests were compared for the GRCS’s effectiveness in reducing the pavement high temperatures. It was found that using a GRCS with an asphalt saturated geosynthetic layer and a chip seal with high reflectivity aggregates is an effective way to reduce high temperatures at different depths in the pavements. Field studies showed a temperature reduction of 9.2OC at the original surface and 10.3OC at 12.5 mm below the original surface, for an air temperature of 49OC.

Chip seals are a pavement surface treatment used for maintaining asphalt concrete pavements. National Cooperative Highway Research Program (NCHRP) Project 14-17 was performed to produce a national Chip Seal Manual which would consolidate the best chip seal engineering practices. A subcontract to NCHRP Project 14-17 performed at Texas A&M University was the basis for this thesis. It included the following tasks: investigation of a testing and grading system for grading asphalt binder residues from chip seal emulsions; and investigation of texture measurement methods for assessing existing pavement macrotexture before a chip seal is placed. The performance graded (PG) asphalt binder specification, which was developed to characterize asphalt binder properties related to the performance of hot mix asphalt concrete in pavements, cannot be directly applied to asphalt binders or emulsion residues for use in chip seals. Therefore, the surface performance graded (SPG) specification was developed using the same equipment as the PG system but with some procedural modifications and different limiting values for the test parameters. NCHRP Project 14-17 utilized the PG and SPG systems to grade base asphalt binders and recovered emulsion residues. Two emulsion residue recovery methods were compared: hot oven evaporation with nitrogen blanket and stirred can with nitrogen purge. The PG and SPG grades were found to be similar for the two emulsion residue recovery methods but slightly different from the base asphalt binder. A strawman specification for emulsion residues in chip seals was recommended for use with the stirred can recovery method. In chip seal construction, macrotexture of the existing pavement affects the rate at which chip seal emulsion must be applied. In this project, existing pavement macrotextures were measured at three chip seal projects immediately before construction using both the sand patch test and the circular track meter, CT Meter. The CT Meter was found to quickly and effectively measure pavement macrotexture. The CT Meter measurements correlated well with the sand patch test measurements. Finally, this project investigated the utility of measuring pavement macrotexture in the laboratory using the aggregate imaging system (AIMS) on pavement cores and on small samples cut from fabricated slabs. Statistical analyses showed good correlation between the mean profile depth, MPD, calculated from AIMS measurements on pavement cores and small samples, based on analysis using 50 mm (2 inch) segment lengths, and the MPD measured on the pavement or on the large fabricated slabs with the CTMeter. These results supported the use of AIMS to measure pavement macrotexture using small samples in the laboratory.

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Chip seals are a commonly used surface treatment used to decrease the deterioration rate of pavement surfaces. Chip seals typically consist of an application of emulsion and cover aggregate. Failure can be driven by improper strength development and inadequate bonding over time. Additionally, chip seal service life varies and long term performance prediction models are not well established. This study has two primary goals. The first goal is to investigate aggregate retention characteristics of chip seal specimens, while investigating material compatibility by means of the Sweep-M test. The second goal is to begin developing a long term performance (LTP) test to represent cores obtained from full-scale chip seal projects. Conditioning and testing protocols for LTP specimens are evaluated for representative chip seal behavior over long periods. Results confirm material interaction and favor the incorporation of sweep testing for optimum performance. Future testing is recommended for in-depth, LTP test protocol evaluation.

Master of Science / Department of Civil Engineering / Mustaque A. Hossain / Preventive maintenance strategies are applied to pavement to bring it back to appropriate serviceability when it starts to deteriorate soon after construction due to several factors, e.g., traffic loading, deterioration of pavement materials, and climatic effects. In recent years, more and more highway agencies are adopting preventive maintenance strategies and moving away from rehabilitation actions since rehabilitating pavements at near failure is not a cost-effective pavement management technique. A variety of preventive maintenance treatments or thin surface treatments are available to bring pavements back to appropriate serviceability for road users. The Kansas Department of Transportation (KDOT) has adopted several preventive maintenance treatments including thin overlay, ultra-thin bonded asphalt surface (Nova Chip), chip seal, and slurry seal. This thesis discusses the effectiveness of thin surface or preventive maintenance treatments applied in 2007 on 16 highway sections in Kansas. Three types of thin surface treatments, 25-mm Hot-Mix-Asphalt (1” HMA) overlay, ultra-thin bonded asphalt surface (Nova Chip), and chip seal, were examined in this study. These treatments were applied on three types of surface preparation, namely, bare surface, 25-mm surface recycle (1” SR), and 50-mm surface recycle (2” SR). Effectiveness of the thin surface or preventive maintenance treatments for mitigating typical distresses and enhancing pavement performance was evaluated by conducting before-and-after (BAA) comparisons. All data required for this study were extracted from the Pavement Management Information System (PMIS) database of KDOT. It was observed that transverse and fatigue cracking significantly decreased and rutting conditions were improved after the thin surface treatments were applied. Roughness conditions were observed to be better on the highway test sections treated with 25-mm (1”) HMA and Nova Chip, while the effects of chip seals on reducing roughness were not as obvious. Benefit and performance levels of the pavements were observed to rise after the thin surface treatments were applied. The Hamburg Wheel-Tracking Device (HWTD) test was conducted on core samples taken from the highway sections under this study. Laboratory test results showed that most projects exceeded the maximum rut-depth limit (20 mm) specified for 20,000 wheel passes, and the number of wheel passes to failure varied significantly among the projects. Cores from only three projects, two treated with Nova Chip and one with 25-mm (1”) HMA, carried 20,000 wheel passes without exceeding the maximum rut limit of 20 mm (0.8 inch). Pair-wise comparisons or contrasts among the treatments were also performed with the statistical analysis software, SAS. Air void of the HWTD test cores was found to be a significant factor affecting performance of thin surface treatments. The results also revealed that performance was significantly affected by the type of treatment and surface preparation.

Master of Science / Department of Civil Engineering / Mustaque Hossain / The ultra-thin bonded bituminous surface (UBBS), popularly known as Novachip, is a thin hot-mix asphalt layer with high-quality, gap-graded aggregates bonded to the existing surface with a polymer-modified emulsion membrane. This thin surfacing improves ride quality, reduces road-tire noise, minimizes back spray, and increases visibility under wet conditions. The Kansas Department of Transportation (KDOT) has been using UBBS since 2002. Performance of this thin surface treatment strategy has been good in Kansas and elsewhere. However, some of these projects are now being rehabilitated. The objective of this study is to evaluate whether reclaimed asphalt pavement (RAP) materials from existing UBBS layers can be used in chip seal and Superpave mixtures. UBBS millings were studied with two different polymer-modified emulsions to assess their performance as precoated aggregates in chip seal. The ASTM D7000-04 sweep test was used to assess chip retention of UBBS millings. Three different mix designs were developed for both 12.5-mm and 9.5-mm nominal maximum aggregate size (NMAS)Superpave mixtures using a PG 70-22 asphalt binder and three different percentages (0%, 10%, and 20%) of reclaimed UBBS materials. The designed Superpave mixes were then tested for performance in terms of rutting and stripping using the Hamburg wheel tracking device (HWTD)and moisture sensitivity by modified Lottman tests. Sweep test results showed that UBBS millings did not improve chip retention. Superpave mix design data indicated volumetric properties of Superpave mixes with UBBS millings met all requirements specified by KDOT. HWTD and modified Lottman test results indicated all designed mixes performed better with the addition of UBBS millings as RAP materials. Field performance of UBBS projects was also evaluated. It was found that pavements treated with UBBS showed high variability in service life with majority serving six years. Before and after (BAA) studies showed that UBBS reduces pavement roughness, transverse and fatigue cracking one year after the treatment. However, no consistent improvement in rutting condition was found.

The objective of this research was to analyze the strength and deformation characteristics of a cement-treated base (CTB) constructed using full-depth reclamation, microcracked, and then surfaced with a single chip seal. In this field study, strength characteristics of the CTB layer were determined at the time of construction, and then both strength and deformation characteristics were evaluated after 9 months of low-volume, heavy truck traffic. After 9 months, observed distresses included transverse cracking, rutting, and chip seal joint failure. The loss of the chip seal was caused by poor chip seal construction practices and not a deficiency in the CTB layer. The importance of the role of the chip seal as a wearing course was made evident by these failures since the exposed CTB often exhibited material loss. The average ride qualities in and out of the wheel path were in the fair ride category; the roughness was not likely caused by trafficking but probably resulted from construction or climatic factors. Structural testing performed after 9 months of service indicated that the CTB stiffness and modulus were greater than the values measured after microcracking at the time of construction, indicating continued strength gain. However, trafficking over the 9-month period had caused significantly lower stiffnesses measured in the wheel paths than between the wheel paths. The average unconfined compressive strength (UCS) of the cores tested at 9 months was not significantly different than the average UCS of the field-compacted specimens tested at 6 weeks. Based on the observed performance of the CTB and chip seal evaluated in this research, recommendations for improved CTB performance include the use of a thicker and/or stiffer CTB layer, ensuring a smooth CTB surface during construction, and application of a double chip seal or equivalent.