Abstract Chapter 1 provides an overview of this study and a literature review. Emphasis is put on the materials used, the different processes available to synthesize polymer-clay nanocomposites, analytical methods to characterize nanophase materials and on the impact of the nanophase on the final physical properties of polymer-clay nanocomposites. Chapter 2 discusses PE-clay nanocomposites which were synthesized using metallocene and Ni-diimine catalysts through in-situ polymerization. Morphological studies were carried out by XRD, SEM, EDX, and TEM to investigate the intercalation and exfoliation mechanism. Prior to its injection into the polymerization reactor, montmorillonite (MMT) was treated with triisobutyl aluminum and undecylenyl alcohol (UOH). Triisobutyl aluminum (TIBA) can react with hydroxyl groups on the surface of MMT and UOH is able to react with TIBA on the MMT surface. An alkoxy bond is generated by the reaction of the hydroxyl groups of UOH with the TIBA on the surface of MMT. A single site catalyst was then supported on the MMT/TIBA/UOH support, generating a MMT/TIBA/UOH/CAT system. The free vinyl groups of the surface UOH molecules can be copolymerized with ethylene, leading to the formation of chemical bonds between the MMT surface and polyethylene (PE). Ethylene polymerizations with the MMT/TIBA/UOH/CAT system were compared with ethylene polymerization with unsupported catalysts. The resulting PE-clay nanocomposites were analyzed with electronic and optical microscopes to confirm the nanophase distribution of MMT platelets in the polymer matrix. TEM images showed that the exfoliated MMT layers appeared as single layers or aggregated layers in the polyethylene matrix. After Soxhlet extraction with boiling 1,2,4-trichlorobenzene, the morphology of the residue particles remaining the thimble showed polymer fibrils stemming from the MMT surface, providing direct evidence of the chemical bonds between MMT surfaces and polymer matrix. Some residue particles also show PE-clay hybrid fibers between the particles. Through SEM/EDX analysis, it was confirmed that the fiber’s composition possessed silicone atoms together with carbon atoms. Chapter 3 discusses the results of in-situ polymerizations in gas-phase. The same catalyst systems and polymerization conditions discussed in Chapter 2 for slurry polymerization were applied to the gas-phase polymerization in order to investigate the particle fragmentation mechanism. After gas-phase polymerization at atmospheric pressure, the surface morphologies were investigated by SEM and TEM. In the case of the MMT/TIBA/UOH/Cp2ZrCl2 system, small particles (< 10m) were shattered from the larger particles (> 100 m) in the early stages of polymerization. After 24-hours of continuous polymerization, polymer fibrils growing from the inside of the MMT particles were observed by SEM. After further investigation with TEM, the cross-section profile of the particles showed curved bundles of MMT platelets, which illustrates exfoliation starting from the edges of the MMT particles. The MMT/TIBA/UOH/Ni-diimine system shows a different surface morphology after polymerization. In the early stages of the polymerization, polymer films were generated from the inside of the particles. After further polymerization, the MMT particles shattered and formed aggregates of PE-clay nanocomposites, similar to the ones proposed in the multigrain model. Chapter 4 discusses the copolymerization of ethylene and acrylonitrile. Ethylene/acrylonitrile copolymers were produced in the presence of a Ni-diimine/EASC catalyst system without the use of supports. Polymerizations of ethylene and acrylonitrile showed comparable activities in low concentrations of acrylonitrile. However, in higher concentrations, acrylonitrile induced a reductive elimination of the alkyl groups in the activated nickel-diimine catalyst. Conclusively, GPC analyses showed that acrylonitrile behaves as a chain transfer agent, showing reductive elimination of alkyl groups in the catalytic active center. The polymerization product morphology was analyzed by SEM and TEM. Polyacrylonitrile domains were observed in the polyethylene matrix and confirmed its nanosize distribution in the polyethylene matrix. DSC analysis of ethylene/acrylonitrile copolymers shows that an exothermic reaction takes place from 300 C to 370 C. This exotherm band detected by DSC can be related to the cyclization and aromatization of the nitrile groups of polyacrylonitrile. Through IR analysis of the ethylene and acrylonitrile polymer under high temperatures, this cyclization and aromatization was confirmed to be the cause of the decrease of the nitrile band (at 2244 cm-1) and increase of the vinyl bands (at 1640 cm-1). In addition, thermal treatment in DSC and successive XRD analysis showed the formation of the lamellar structures in the polyethylene matrix, reported as lamellar formation of polyacrylonitrile due to cyclization and aromatization of nitrile groups. The decomposition temperatures measured by TGA increased up to 50 C due to the presence of the nitrile groups in the polymer matrix. Tensile testing showed that the modulus increased, together with the yield strength and elongation. This phenomenon supports that strong interfacial interactions exist between the polyethylene matrix and polyacrylonitrile domains, as confirmed by TEM and IR analysis. Chapter 5 introduces the idea of acrylonitrile as a clay surface modifier. MMT was treated with acrylonitrile, using the same modification method of MMT that was applied in the MMT/TIBA/UOH/CAT system in Chapter 2. The nitrile groups in PE-MMT/TIBA/AN/CAT composites were confirmed at 2244 cm-1 by IR analysis. DSC analysis of PE-MMT/TIBA/AN/CAT showed that an exothermic reaction takes place from 300 C to 375 C. Successive DSC analysis with the same sample showed a new glass transition temperature band, induced by the reduction of polymer chain mobility. The basal diffraction band disappeared due to the exfoliation of MMT. Tensile tests showed an increase in modulus, without sacrificing the yield strength and elongation of PE-clay hybrid composites. Through these analyses, it was confirmed that strong interfacial forces exist between the polyethylene matrix and MMT layers in these PE-clay nanocomposites.

Abstract Chapter 1 provides an overview of this study and a literature review. Emphasis is put on the materials used, the different processes available to synthesize polymer-clay nanocomposites, analytical methods to characterize nanophase materials and on the impact of the nanophase on the final physical properties of polymer-clay nanocomposites. Chapter 2 discusses PE-clay nanocomposites which were synthesized using metallocene and Ni-diimine catalysts through in-situ polymerization. Morphological studies were carried out by XRD, SEM, EDX, and TEM to investigate the intercalation and exfoliation mechanism. Prior to its injection into the polymerization reactor, montmorillonite (MMT) was treated with triisobutyl aluminum and undecylenyl alcohol (UOH). Triisobutyl aluminum (TIBA) can react with hydroxyl groups on the surface of MMT and UOH is able to react with TIBA on the MMT surface. An alkoxy bond is generated by the reaction of the hydroxyl groups of UOH with the TIBA on the surface of MMT. A single site catalyst was then supported on the MMT/TIBA/UOH support, generating a MMT/TIBA/UOH/CAT system. The free vinyl groups of the surface UOH molecules can be copolymerized with ethylene, leading to the formation of chemical bonds between the MMT surface and polyethylene (PE). Ethylene polymerizations with the MMT/TIBA/UOH/CAT system were compared with ethylene polymerization with unsupported catalysts. The resulting PE-clay nanocomposites were analyzed with electronic and optical microscopes to confirm the nanophase distribution of MMT platelets in the polymer matrix. TEM images showed that the exfoliated MMT layers appeared as single layers or aggregated layers in the polyethylene matrix. After Soxhlet extraction with boiling 1,2,4-trichlorobenzene, the morphology of the residue particles remaining the thimble showed polymer fibrils stemming from the MMT surface, providing direct evidence of the chemical bonds between MMT surfaces and polymer matrix. Some residue particles also show PE-clay hybrid fibers between the particles. Through SEM/EDX analysis, it was confirmed that the fiber’s composition possessed silicone atoms together with carbon atoms. Chapter 3 discusses the results of in-situ polymerizations in gas-phase. The same catalyst systems and polymerization conditions discussed in Chapter 2 for slurry polymerization were applied to the gas-phase polymerization in order to investigate the particle fragmentation mechanism. After gas-phase polymerization at atmospheric pressure, the surface morphologies were investigated by SEM and TEM. In the case of the MMT/TIBA/UOH/Cp2ZrCl2 system, small particles (< 10m) were shattered from the larger particles (> 100 m) in the early stages of polymerization. After 24-hours of continuous polymerization, polymer fibrils growing from the inside of the MMT particles were observed by SEM. After further investigation with TEM, the cross-section profile of the particles showed curved bundles of MMT platelets, which illustrates exfoliation starting from the edges of the MMT particles. The MMT/TIBA/UOH/Ni-diimine system shows a different surface morphology after polymerization. In the early stages of the polymerization, polymer films were generated from the inside of the particles. After further polymerization, the MMT particles shattered and formed aggregates of PE-clay nanocomposites, similar to the ones proposed in the multigrain model. Chapter 4 discusses the copolymerization of ethylene and acrylonitrile. Ethylene/acrylonitrile copolymers were produced in the presence of a Ni-diimine/EASC catalyst system without the use of supports. Polymerizations of ethylene and acrylonitrile showed comparable activities in low concentrations of acrylonitrile. However, in higher concentrations, acrylonitrile induced a reductive elimination of the alkyl groups in the activated nickel-diimine catalyst. Conclusively, GPC analyses showed that acrylonitrile behaves as a chain transfer agent, showing reductive elimination of alkyl groups in the catalytic active center. The polymerization product morphology was analyzed by SEM and TEM. Polyacrylonitrile domains were observed in the polyethylene matrix and confirmed its nanosize distribution in the polyethylene matrix. DSC analysis of ethylene/acrylonitrile copolymers shows that an exothermic reaction takes place from 300 C to 370 C. This exotherm band detected by DSC can be related to the cyclization and aromatization of the nitrile groups of polyacrylonitrile. Through IR analysis of the ethylene and acrylonitrile polymer under high temperatures, this cyclization and aromatization was confirmed to be the cause of the decrease of the nitrile band (at 2244 cm-1) and increase of the vinyl bands (at 1640 cm-1). In addition, thermal treatment in DSC and successive XRD analysis showed the formation of the lamellar structures in the polyethylene matrix, reported as lamellar formation of polyacrylonitrile due to cyclization and aromatization of nitrile groups. The decomposition temperatures measured by TGA increased up to 50 C due to the presence of the nitrile groups in the polymer matrix. Tensile testing showed that the modulus increased, together with the yield strength and elongation. This phenomenon supports that strong interfacial interactions exist between the polyethylene matrix and polyacrylonitrile domains, as confirmed by TEM and IR analysis. Chapter 5 introduces the idea of acrylonitrile as a clay surface modifier. MMT was treated with acrylonitrile, using the same modification method of MMT that was applied in the MMT/TIBA/UOH/CAT system in Chapter 2. The nitrile groups in PE-MMT/TIBA/AN/CAT composites were confirmed at 2244 cm-1 by IR analysis. DSC analysis of PE-MMT/TIBA/AN/CAT showed that an exothermic reaction takes place from 300 C to 375 C. Successive DSC analysis with the same sample showed a new glass transition temperature band, induced by the reduction of polymer chain mobility. The basal diffraction band disappeared due to the exfoliation of MMT. Tensile tests showed an increase in modulus, without sacrificing the yield strength and elongation of PE-clay hybrid composites. Through these analyses, it was confirmed that strong interfacial forces exist between the polyethylene matrix and MMT layers in these PE-clay nanocomposites.

This thesis focuses on the generation of fine cell polymer foams using a heterogeneous nucleating agent (nanoclay), appropriate polymer blending strategies and accurate control of foam processing parameters. Foaming behaviour of HMSPP/ clay nanocomposites and HMS-PP/EVA/clay nanocomposite blends is studied using a batch and a continuous foam injection moulding system. Morphological studies using TEM and SEM led to a few interesting deductions. It is very difficult to attain complete exfoliation in case of HMS-PP/clay nanocomposites even at low clay loadings due to a non polar nature and low graft efficiencies of HMS-PP matrix. The addition of clay to an immiscible blend of HMS-PP/EVA results in compatibilization between the dispersed and the continuous phase. Nanocellular foams (290 nm) were subsequently generated in the batch process at a foaming temperature of 147oC and 25 seconds foaming time. The addition of immiscible EVA-28 to the HMS-PP matrix in presence of clay particles further results in reduction of foam cell sizes to 100 nm. The effect of gas concentration, foaming temperature, injection pressure, and foaming time on foam cell size was studied. It was found that the foam cell size was highly sensitive to the injection pressure at the mould gate (hence pressure drop rate) and foaming temperature. The cell size linearly decreased with increase in gas concentration and foaming time. The sensitivity of foam cell sizes to changes in processing parameters decreases with increase in clay concentration. The effect of addition of clay particle on gas solubility was modelled using the Guggenheims contact fraction approach and subsequently a new model to predict gas solubility was developed using statistical thermodynamic tools. Additionally the effect of shear and extensional rheology on foam cell morphology was modelled. It was found that the viscoelasticity of the polymer matrix greatly affects cell sizes as compared to extensional viscosity.

Thesis (MSc (Chemistry and Polymer Science))--University of Stellenbosch, 2009. / Thesis submitted in partial fulfillment of the requirements for the degree of Master of Science (Polymer Science) at University of Stellenbosch. / ENGLISH ABSTRACT: The preparation of poly(acrylonitrile/methyl acrylate) [poly(AN-co-MA)] copolymers and poly(AN-co-MA)/clay nanocomposites, via emulsion polymerization, their characterisation, and the relationships between their molecular structures and physical properties are described. The copolymer composition was varied, and the properties of the products were analysed and correlated to copolymer composition. The free volume properties of the copolymer were dependent on the glass transition temperature (Tg), which is dependant on the copolymer composition. The copolymer crystallinity decreased with increasing MA content. The decrease in crystallinity and increase in both o-Ps lifetime and o-Ps intensity with decreasing Tg was caused by the enhanced chain mobility brought about by the incorporation of methyl acrylate. The poly(acrylonitrile-co-methyl acrylate)/clay nanocomposites with 60% AN:40% MA (mol:mol) ratio were prepared using montmorillonite clay modified via adsorption, using 2-acrylamido-2-methyl-1-propanesulphonic acid (AMPS), via in-situ intercalation polymerization. The poly(AN-co-MA)/clay nanocomposites with different clay loadings showed no difference in morphology. They exhibited improved thermomechanical properties and higher thermal stability than the neat copolymers. The melt rheology results of these nanocomposites showed an improved storage modulus as well as increased shear thinning behaviour with increasing clay content. However, the nanocomposites exhibited long-time relaxation behaviour and their chemical structures evolved during analysis. This was attributed to cyclisation reactions taking place at the temperature used during the oscillatory tests. The sorption isotherms of water vapour in these nanocomposites followed a dualmode sorption behaviour (BET type II mode). Hysteresis was observed in sorption/desorption isotherms of these nanocomposites. The equilibrium water uptake was higher in the nanocomposites compared to the neat copolymers, and it increased with increasing clay content, especially at high water activities (0.8). Although diffusion and permeability decreased with increasing clay content the solubility increased due to the hydrophilic nature of the clay. Despite the decrease in diffusion and permeability parameters the free volume hole radius of the nanocomposites remained constant, but a slight decrease in free volume hole number was observed. / AFRIKAANSE OPSOMMING: Die bereiding van poli(akrilonitriel/metielakrilaat) [poli(AN-ko-MA)] kopolimere en poli(AN-ko-MA)/klei nanosamestellings deur middel van emulsiepolimerisasie, hul karakterisering asook die ooreenkoms tussen hul molekulêre strukture en fisiese eienskappe is beskryf. Die kopolimeersamestelling is gevarieer, en eienskappe is geanaliseer en dan gekorreleer met die kopolimeersamestelling. Die vrye-volume eienskappe van die kopolimeer was afhanklik van die glasoorgangstemperatuur (Tg) wat weer afhanklik is van die kopolimeersamestealling. Die kristalliniteit van die kopolimeer het verminder met die hoeveelheid MA teenwoordig. Die afname in kristalliniteit en toename in beide die o-Ps leeftyd en o-Ps intensiteit met afname in Tg is veroorsaak deur die beter kettingbeweegbaarheid wat veroorsaak is deur die byvoeging van metielakrilaat. Die poli(akrilonitriel-ko-metielakrilaat)/klei nanosamestellings met 60% AN:40% MA (mol:mol) verhouding is berei deur die gebruik van montmorillonietklei, gemodifiseer deur die adsorpsie van 2-akrielamido-2-metiel-1-propaansulfoonsuur (AMPS) deur middel van 'n in-situ interkaleringspolimerisasie. Die poli(AN-ko-MA)/klei nanosamestellings het, ten spyte van die verskillende hoeveelhede klei wat gebruik is, geen verandering in morfologie getoon nie. Hulle het wel beter termodinamiese eienskappe en hoër termiese stabiliteit as die oorspronklike kopolimere getoon. Die smeltreologie resultate van hierdie nanosamestellings het ‘n beter stoormodulus getoon, sowel as toenemende skuifverdunningsgedrag met 'n verhoogde klei inhoud. Tog het die nanosamestellings lang tyd-ontspanningsgedrag getoon en die chemiese struktuur het verander tydens analise. Dit word toegeskryf aan die sikliese reaksies wat plaasvind by die temperatuur wat gebruik is tydens die ossillatoriese toetse. Die sorpsie isoterme van waterdamp in hierdie nanosamestellings het ‘n dubbel-styl sorpsiegedrag gevolg (BET tipe II styl). Histerese is waargeneem in sorpsie/desorpsie isoterme van hierdie nanosamestellings. Die ewewig in wateropname van die nanosamestellings was hoër as vir dié van die oorspronklike kopolimere en dit het toegeneem met 'n toenemende klei inhoud, veral by hoë humiditeit (0.8). Al het die diffusie en deurlaatbaarheid afgeneem met 'n toename in die klei inhoud, het die oplosbaarheid toegeneem as gevolg van die hidrofiliese karakter van die klei. Ten spyte van die afname in diffusie en deurlaatbaarheidsparameters, het die radius van die vryevolume openinge van die nanosamestellings konstant gebly, maar ‘n klein afname in die aantal vrye-volume openinge is gevind.

The influence of low molecular weight additives containing polar groups and modified polyolefin-based compatibilisers on polypropylene (PP)-clay nanocomposites (PPCN) has been studied, in terms of intercalation and degree of exfoliation achievable by melt state mixing processes. PPCN were prepared by melt mixing of two commercial pp homopolymers with organically modified clay (OMMT) in the presence of maleic anhydride grafted pp (PP-MA). X-ray diffraction (XRD) analysis shows that the interlayer spacing of clay increases dramatically, whilst transmission electron microscopy (TEM) results show a significant improvement of clay dispersion in the PP matrix, when nanocomposites are prepared with commercial PP containing short chain organic additives with polar groups (amide-type slip and antistatic additives). Subsequent studies based upon customised PP formulations, with short chain amide molecules (AM), confirm the intercalation of this additive into clay galleries. The maximum interiayer spacing is achieved with low concentrations of this additive (0.5 wt. %). Contact angle measurements and low shear melt flow properties (MF!) further confirm the diffusion of this additive (AM) into the clay galleries rather than migrating away from the bulk of the PPCN. The interaction between the polar group (CONH2) of this additive and polar sites of the clay surface appears to be the driving force for the intercalation. Although this additive intercalates and allows the formation of an intercalated nanocomposite structure with non homogeneous dispersion of clay, an exfoliated PPCN structure is yet to be formed with this additive alone. A new preparation method for PPCN has therefore been developed by co-intercalation of AM and PP-MA. PPCN were prepared by this method with a significant reduction of overall PP-MA concentration in the nanocomposite structure, relative to conventional PPCN prepared with compatibiliser (PP-MA) only. XRD and TEM analysis showed that nanocomposite structures are formed with significantly improved clay dispersion, compared to PPCN prepared using the conventional method. Quantification of clay exfoliation, using image analysis software, showed that higher degrees of exfoliation can be achieved in PPCN from this new cointercalation method. Normalised melt flow index (n-MFI) data showed the relationship between low shear flow properties and clay structure and is an appropriate parameter to examine clay exfoliation and its interaction with pp in PPCN. Enhanced thennal stability of PPCN, in comparison to pure PP, further demonstrates the improved clay dispersion in nanocomposite structures prepared by the co-intercalation method. A possible mechanism for the co-intercalation of AM and PP-MA into clay galleries has been proposed, based upon hydrogen bonding between these additives and the silicate layers. Rheological characterisation of PPCN, using capillary rheometry experiments at high shear rates, shows a shear thinning, pseudoplastic behaviour similar to pure PP. However, a comparatively higher concentration of AM appears to reduce the shear viscosity of PPCN. Die swelling behaviour revealed a reduction in melt elasticity in PPCN melts in comparison to unmodified PP. Reduced die swell occurs as a result, together with a delay in the onset of melt fracture. Sheet extrusion was used to produce PPCN products with increasing clay loading levels that were evaluated for a range of mechanical properties. Significant enhancement of modulus in PPCN is achieved in comparison to pure PP whilst maintaining similar strength characteristics. However, impact resistance of extruded PPCN sheets is not improved in comparison to unmodified PP. Results have been interpreted with reference to the degree of exfoliation, additive content and differences in PP crystallinity.

Polyethylene (PE) is one of the most popular polymers used in daily life. However, saturated hydrocarbons cannot absorb the energy of light reaching to earth, so degradation process is rather slow which in return cause disposal problems. On the other hand, it was observed that in presence of oxygen and impurities in the polymer matrix, degradation can be rendered to shorter time intervals. This study covers investigation of effect of three different additives in UV induced oxidative degradation of polyethylene. In this work vanadium (III) acetylacetonate, serpentine and Cloisite 30B were used as additives both together and alone to follow photodegradation of polyethylene. Amount of vanadium (III) acetylacetonate was kept constant at 0.2 wt%, while serpentine and Cloisite 30B were used between 1 and 4 wt%. All compositions were prepared by using Brabender Torque Rheometer, and shaped as thin films by compression molding. Samples were irradiated by UV light up to 500 hours. Mechanical and spectroscopic measurements were carried out in certain time intervals to monitor the degradation. It can be concluded that all combinations of three additives showed the fastest degradation behavior compared to pure PE. In the absence of vanadium (III) acetylacetonate the degradation was slowed and fluctuations were observed in the residual percentage strain at break values. There was not a significant change in tensile strength of all samples. Carbonyl index values followed by FTIR were always in increasing manner. Thermal properties were also investigated by DSC Thermograms and they did not change significantly.

No description available.

Yes / The mechanical property enhancement of polymer reinforced with nano-thin clay platelets (of high aspect ratio) is associated with a high polymer-filler interfacial area per unit volume. The ideal case of fully separated (exfoliated) platelets is generally difficult to achieve in practice: a typical nanocomposite also contains multilayer stacks of intercalated platelets. Here we use numerical modelling to investigate how the platelet properties affect the overall mechanical properties. The configuration of platelets is modelled using a statistical interpretation of the Representative Volume Element (RVE) approach, in which an ensemble of "sample" heterogeneous material is generated (with periodic boundary conditions). A simple Monte Carlo algorithm is used to place non-intersecting platelets in the RVE according to a specified set of statistical distributions. The effective stiffness of the platelet-matrix system is determined by measuring the stress (using standard Finite Element analysis) produced as a result of applying a small deformation to the boundaries, and averaging over the entire statistical ensemble. In this work we determine the way in which the platelet properties (curvature, filling fraction, stiffness, aspect ratio) and the number of layers in the stack affect the overall stiffness enhancement of the nanocomposite. Thus, we bridge the gap between behaviour on the macroscopic scale with that on the scale of the nano-reinforcement, forming part of a multi-scale modelling framework.

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior / Nanostructured carbon materials production can constitute an alternative for a sustainable management of residues originated from petrochemical waste and agriculture activities, toward the development of multifunctional ―green‖ materials. The coconut processing industry generate a significant amount of waste (45% of mass). The shell, fibers and coconut coir dust have been studied extensively to produce conventional carbon materials. The goal of this work was to produce carbon-clay nanocomposites and carbon nanostructures by hydrothermal route. By using coconut fiber residue as carbonaceous precursor along with lamellar (montmorillonite and kaolinite) and fibrous clays (sepiolite and attapulgite).The obtained materials were characterized by X-ray diffraction, Raman and Infrared spectroscopy, thermogravimetry, scanning and transmission electron microscopy and area and porosity measurements by BET. Carbon phase formation was indicated by infrared results with bands at ~ 1444 cm-1 and ~ 1512 cm-1 assigned to C=C of aromatic groups. Raman spectroscopy results showed presence of carbonaceous species by the appearance of D and G bands assigned to disordered and graphitic crystallites, respectively. The estimated particle size based on Raman bands was found between 8-33 nm. SEM results showed that the morphology of coconut coir dust was preserved and all materials showed overlapping sheets and plates formation. In transmission electron microscopy (TEM) images it was possible to observe three types of carbon nanostructures: sheets, fibers and nanoparticles. It was observed the formation of very thin amorphous sheets, as well as the presence of partially ordered graphitic domains and disperse carbon nanoparticles. / A produção de materiais de carbono nanoestruturados pode constituir uma alternativa para a reutilização de resíduos provenientes da indústria petroquímica e atividades agrícolas, abrindo um caminho para o desenvolvimento de materiais ―verdes‖ multifuncionais. Da indústria do processamento do coco, origina-se uma quantidade significativa de resíduos (45% do fruto). A casca, fibras e pó de coco são estudados extensivamente para a produção de materiais de carbono convencionais. A proposta deste trabalho foi produzir nanocompósitos de carbono-argila e nanoestruturas de carbono, via rota hidrotérmica. Para tanto foi utilizado o pó de coco in natura como precursor carbonáceo e argilas lamelares (montmorillonita e caulinita) e fibrosas (atapulgita e sepiolita). Os materiais obtidos foram caracterizados por difração de Raios-X, espectroscopia Raman e no Infravermelho, Termogravimetria, Microscopia eletrônica de Varredura (MEV) e Transmissão (MET), e medidas de área superficial e porosidade por BET. A formação de carbono foi indicada pelos resultados de infravermelho com bandas em ~1444 cm-1 e ~1512 cm-1 atribuídas a C=C de grupos aromáticos. Os resultados de espectroscopia Raman evidenciaram a presença de espécies carbonáceas pelo aparecimento das bandas D e G atribuídas, respectivamente, a presença de desordem e cristalitos de grafite. A faixa de tamanho de partícula estimada a partir das bandas Raman está entre 8-33 nm. Os resultados de MEV mostraram que a morfologia do pó de coco foi preservada e todos os materiais obtidos apresentaram a formação de folhas sobrepostas e placas. Nas imagens de microscopia eletrônica de transmissão (MET) foi possível observar a formação de três tipos de nanoestruturas de carbono: folhas, fibras e nanopartículas. Observou-se a formação de folhas muito finas, de caráter predominantemente amorfo, bem como a presença de domínios grafiticos parcialmente ordenados, e nanopartículas de carbono dispersas.

Polyethylene Terephthalate (PET) is one of the most important polymers in use today for packaging due to its outstanding properties. The usage of PET has grown at the highest rate compared with other plastic packaging over the last 20 years, and it is anticipated that the increase in global demand will be around 6% in the 2010-2015 period. The rheological behaviour, thermal properties, tensile modulus, permeability properties and degradation phenomena of PET/clay nanocomposites have been investigated in this project. An overall, important finding is that incorporation of nanoclays in PET gives rise to improvements in several key process and product parameters together - processability/ reduced process energy, thermal properties, barrier properties and stiffness. The PET pellets have been compounded with carefully selected nanoclays (Somasif MAE, Somasif MTE and Cloisite 25A) via twin screw extrusion to produce PET/clay nanocomposites at various weight fractions of nanoclay (1, 3, 5, 20 wt.%). The nanoclays vary in the aspect ratio of the platelets, surfactant and/or gallery spacing so different effect are to be expected. The materials were carefully prepared prior to processing in terms of sufficient drying and re-crystallisation of the amorphous pellets as well as the use of dual motor feeders for feeding the materials to the extruder. The rheological properties of PET melts have been found to be enhanced by decreasing the viscosity of the PET i.e. increasing the 'flowability' of the PET melt during the injection or/and extrusion processes. The apparent shear viscosity of PETNCs is show to be significantly lower than un-filled PET at high shear rates. The viscosity exhibits shear thinning behaviour which can be explained by two mechanisms which can occur simultaneously. The first mechanism proposed is that some polymer has entangled and few oriented molecular chain at rest and when applying high shear rates, the level of entanglements is reduced and the molecular chains tend to orient with the flow direction. The other mechanism is that the nanoparticles align with the flow direction at high shear rates. At low shear rate, the magnitudes of the shear viscosity are dependent on the nanoclay concentrations and processing shear rate. Increasing nanoclay concentration leads to increases in shear viscosity. The viscosity was observed to deviate from Newtonian behaviour and exhibited shear thinning at a 3 wt.% concentration. It is possible that the formation of aggregates of clay is responsible for an increase in shear viscosity. Reducing the shear viscosity has positive benefits for downstream manufacturers by reducing power consumption. It was observed that all ii three nanoclays used in this project act as nucleation agents for crystallisation by increasing the crystallisation temperature from the melt and decreasing the crystallisation temperature from the solid and increasing the crystallisation rate, while retaining the melt temperature and glass transition temperatures without significant change. This enhancement in the thermal properties leads to a decrease in the required cycle time for manufacturing processes thus potentially reducing operational costs and increasing production output. It was observed that the nanoclay significantly enhanced the barrier properties of the PET film by up to 50% this potentially allows new PET packaging applications for longer shelf lives or high gas pressures. PET final products require high stiffness whether for carbonated soft drinks or rough handling during distribution. The PET/Somasif nanocomposites exhibit an increase in the tensile modulus of PET nanocomposite films by up to 125% which can be attributed to many reasons including the good dispersion of these clays within the PET matrix as shown by TEM images as well as the good compatibility between the PET chains and the Somasif clays. The tensile test results for the PET/clay nanocomposites micro-moulded samples shows that the injection speed is crucial factor affecting the mechanical properties of polymer injection moulded products.