Deep gold mines use a vast amount of water for various purposes. After use, the water is pumped back to the surface. This process is energy intensive. The control is traditionally done with manual interventions. The purpose of this study is to investigate the effects of automated control on mine dewatering pumps. Automating mine dewatering pumps may hold a great number of benefits for the client. The benefits include electricity cost savings through load shifting, as well as preventative maintenance and pump protection procedures. By automating pumps, the client will benefit from operating more cost effectively and realising electricity cost savings. The equipment needed for pump automation and the procedures involved in the process are discussed as part of this study. A DSM project was implemented in the form of a pump automation project. All safety and quality procedures were followed and training was provided where needed to ensure that personnel understand their duties and responsibilities. This ensures the sustainability of the project after completion. The performance of the project was tested in manual mode, manual scheduled control, manual scheduled surface control and auto control. Manual intervention achieved the highest electricity cost saving of R8.25 million (11.4 MW load shift saving). To achieve this saving the system was exhausted to a point where columns and infrastructure started failing. Auto intervention achieved an electricity cost saving of R5.57 million (7.7 MW load shift savings). The auto intervention achieved a lower electricity cost savings compared to the manual intervention. However, taking all factors into account, such as the damage to infrastructure after a period of manual control, the auto intervention proved the best balance for controlling mine dewatering pumps to achieve savings on the cost of electricity and system sustainability for optimal control. Automated systems can avoid system overload and protect the infrastructure from exhaustion. / MIng (Mechanical Engineering), North-West University, Potchefstroom Campus, 2015

Deep gold mines use a vast amount of water for various purposes. After use, the water is pumped back to the surface. This process is energy intensive. The control is traditionally done with manual interventions. The purpose of this study is to investigate the effects of automated control on mine dewatering pumps. Automating mine dewatering pumps may hold a great number of benefits for the client. The benefits include electricity cost savings through load shifting, as well as preventative maintenance and pump protection procedures. By automating pumps, the client will benefit from operating more cost effectively and realising electricity cost savings. The equipment needed for pump automation and the procedures involved in the process are discussed as part of this study. A DSM project was implemented in the form of a pump automation project. All safety and quality procedures were followed and training was provided where needed to ensure that personnel understand their duties and responsibilities. This ensures the sustainability of the project after completion. The performance of the project was tested in manual mode, manual scheduled control, manual scheduled surface control and auto control. Manual intervention achieved the highest electricity cost saving of R8.25 million (11.4 MW load shift saving). To achieve this saving the system was exhausted to a point where columns and infrastructure started failing. Auto intervention achieved an electricity cost saving of R5.57 million (7.7 MW load shift savings). The auto intervention achieved a lower electricity cost savings compared to the manual intervention. However, taking all factors into account, such as the damage to infrastructure after a period of manual control, the auto intervention proved the best balance for controlling mine dewatering pumps to achieve savings on the cost of electricity and system sustainability for optimal control. Automated systems can avoid system overload and protect the infrastructure from exhaustion. / MIng (Mechanical Engineering), North-West University, Potchefstroom Campus, 2015

In this study a new tool was developed that made new approaches possible for the successful implementation of Demand Side Management (DSM) projects. The new approaches are incorporated into a generic tool that makes it possible for Energy Services Companies (ESCos) to undertake DSM projects that were previously not possible with currently available technology. Through these new approaches, maximum results can be obtained on a sustainable basis on the clear water pumping systems of South African mines. The author was responsible and participated in four different investigations and implementations of DSM projects. These were grouped into three case studies. Each of these studies required different new innovations. The innovations described in this thesis include the adaptation of the Real-time Energy Management System (REMS) that was developed and marketed by HVAC International, to mines with intricate pumping systems, mines without any instrumentation and control infrastructure, as well as to mines that make use of a Three Pipe Water Pumping System. The tool developed and applied in these projects was part of Eskom's DSM programme. In this programme, large electricity clients who wish to shift electrical load out of peak periods, are assisted by having the total costs of such projects funded by Eskom. The fact that the clients will most likely enjoy substantial electricity cost savings, (by not having to pay the high peak prices), is a major attraction of this programme. Nevertheless, the programme is not moving as fast as it should. The National Energy Regulator (NER) has set an annual target of 153 MW load to be shifted since 2003. By the end of 2005, the accumulated target load to be shifted will be 459 MW. However, Eskom has indicated that an accumulated total of only 181 MW load will have been shifted by the end of 2005. This means that the Eskom DSM programme has actually only achieved 39% of its target. The innovations described in this thesis will help ESCos to address this shortfall more effectively / Thesis (Ph.D. (Mechanical Engineering))--North-West University, Potchefstroom Campus, 2006

Thesis (Ph.D. (Mechanical Engineering))--North-West University, Potchefstroom Campus, 2006.

Thesis (M.Ing. (Electrical Engineering))--North-West University, Potchefstroom Campus, 2007.

In this study a new tool was developed that made new approaches possible for the successful implementation of Demand Side Management (DSM) projects. The new approaches are incorporated into a generic tool that makes it possible for Energy Services Companies (ESCos) to undertake DSM projects that were previously not possible with currently available technology. Through these new approaches, maximum results can be obtained on a sustainable basis on the clear water pumping systems of South African mines. The author was responsible and participated in four different investigations and implementations of DSM projects. These were grouped into three case studies. Each of these studies required different new innovations. The innovations described in this thesis include the adaptation of the Real-time Energy Management System (REMS) that was developed and marketed by HVAC International, to mines with intricate pumping systems, mines without any instrumentation and control infrastructure, as well as to mines that make use of a Three Pipe Water Pumping System. The tool developed and applied in these projects was part of Eskom's DSM programme. In this programme, large electricity clients who wish to shift electrical load out of peak periods, are assisted by having the total costs of such projects funded by Eskom. The fact that the clients will most likely enjoy substantial electricity cost savings, (by not having to pay the high peak prices), is a major attraction of this programme. Nevertheless, the programme is not moving as fast as it should. The National Energy Regulator (NER) has set an annual target of 153 MW load to be shifted since 2003. By the end of 2005, the accumulated target load to be shifted will be 459 MW. However, Eskom has indicated that an accumulated total of only 181 MW load will have been shifted by the end of 2005. This means that the Eskom DSM programme has actually only achieved 39% of its target. The innovations described in this thesis will help ESCos to address this shortfall more effectively / Thesis (Ph.D. (Mechanical Engineering))--North-West University, Potchefstroom Campus, 2006

Eskom is currently facing an energy crisis due to the limited operational electricity generating capacity in South Africa. The historically low electricity price, the rapid growth in economy and the energy intensive nature of South African industries are the most common reasons for the peak supply problem. Various supply and demand technologies have been identified to address this energy crisis. Due to the lengthy process of building new peaking load power stations, Eskom has initiated the Demand-side Management (DSM) programme as a solution to the short-term supply problem. The National Energy Regulator (NER) has set targets to Eskom DSM to reduce the evening peak demand by 153 MW per annum and 4 255 MW over a 20-year planning horizon. Due to the energy intensive nature of the mining industry, it has been targeted for DSM savings. To date there have been a number of DSM projects implemented on the clear-water pumping systems of various mines, with a large potential for DSM savings identified on future projects still unrealised. The generation benefit of DSM load-shifting projects is twofold; firstly Eskom's evening load capacity increases due to the reduction in demand during these periods and secondly, the mine receives electricity cost savings due to load management practices. Because Eskom DSM is dependent on the client consumer to accept and roll-out the DSM programme, client satisfaction is of paramount importance. Due to the fact that load-shifting efforts require from the mine to change their normal operating schedules, there is uncertainty on the impact and knock-on effects of DSM projects on a mine. Therefore, the purpose of this study is to investigate and thereafter quantify the overall impact of DSM load-shifting on the clear-water pumping system of South African mines. A generic model was developed by performing case studies on existing DSM projects. This model was then applied to future DSM projects to validate the findings made throughout the research study. The case studies performed on existing DSM projects, as well as the results obtained when modelling the overall impact of DSM on future mines, proofs that DSM definitely benefits a mine. The total annual cost saving on the four future DSM projects is predicted to be in the order of R 7.64 million instead of the R 4.27 million when considering only the electricity cost savings to the mine. / Thesis (M.Ing. (Electrical Engineering))--North-West University, Potchefstroom Campus, 2007.

The purpose of this dissertation is to identify the best alternative method of load shifting on clear water pumping systems in the mining industry. This can be done through a comparison analysis between manual and automated Demand Side Management (DSM) projects. The study holds benefits for Eskom and any client wishing to participate in the program. Eskom, by choosing the best method, will ensure sustainable load shifting while the client benefits financially through lower electricity costs. In order to perform this study, research was conducted on the requirements for additional electricity supply in South Africa. Research showed that there is an urgent requirement for additional electricity supply to ensure continued economical growth. DSM was identified as one of the most favourable methods that could be implemented to address the problem. A reason for this is DSM projects are economically viable and can be implemented in a relatively short time. The initiative would also decrease the need for increasing electrical generation capacity. During the research study important information regarding the computation process for load shifting and cost saving performance was gathered. Research was also conducted on the effect of DSM on labour and maintenance cost reduction, as well as economical engineering methods that can be used for alternative selection. The difference in performance between automated and manual systems was compared. The results showed that a 40% improvement of automated systems over manual systems were attainable and sustainable. This will realise a total saving of approximately 45% in electricity costs for the client. Savings in labour and maintenance costs are shown to be achievable through the automation of pumping systems. These saving results were used in the Engineering Economic alternative selection methods where applicable. Economic calculations confirmed that automated projects are the most viable control method. From the comparison study, it is shown that automated controlled systems are more advantageous than manually controlled systems. It will therefore be in the best interest of the client to automate a manually controlled pumping system, as it will result in additional load shifting and cost saving. / Thesis (M.Ing. (Mechanical Engineering))--North-West University, Potchefstroom Campus, 2009.

Eskom is currently facing an energy crisis due to the limited operational electricity generating capacity in South Africa. The historically low electricity price, the rapid growth in economy and the energy intensive nature of South African industries are the most common reasons for the peak supply problem. Various supply and demand technologies have been identified to address this energy crisis. Due to the lengthy process of building new peaking load power stations, Eskom has initiated the Demand-side Management (DSM) programme as a solution to the short-term supply problem. The National Energy Regulator (NER) has set targets to Eskom DSM to reduce the evening peak demand by 153 MW per annum and 4 255 MW over a 20-year planning horizon. Due to the energy intensive nature of the mining industry, it has been targeted for DSM savings. To date there have been a number of DSM projects implemented on the clear-water pumping systems of various mines, with a large potential for DSM savings identified on future projects still unrealised. The generation benefit of DSM load-shifting projects is twofold; firstly Eskom's evening load capacity increases due to the reduction in demand during these periods and secondly, the mine receives electricity cost savings due to load management practices. Because Eskom DSM is dependent on the client consumer to accept and roll-out the DSM programme, client satisfaction is of paramount importance. Due to the fact that load-shifting efforts require from the mine to change their normal operating schedules, there is uncertainty on the impact and knock-on effects of DSM projects on a mine. Therefore, the purpose of this study is to investigate and thereafter quantify the overall impact of DSM load-shifting on the clear-water pumping system of South African mines. A generic model was developed by performing case studies on existing DSM projects. This model was then applied to future DSM projects to validate the findings made throughout the research study. The case studies performed on existing DSM projects, as well as the results obtained when modelling the overall impact of DSM on future mines, proofs that DSM definitely benefits a mine. The total annual cost saving on the four future DSM projects is predicted to be in the order of R 7.64 million instead of the R 4.27 million when considering only the electricity cost savings to the mine. / Thesis (M.Ing. (Electrical Engineering))--North-West University, Potchefstroom Campus, 2007.

The purpose of this dissertation is to identify the best alternative method of load shifting on clear water pumping systems in the mining industry. This can be done through a comparison analysis between manual and automated Demand Side Management (DSM) projects. The study holds benefits for Eskom and any client wishing to participate in the program. Eskom, by choosing the best method, will ensure sustainable load shifting while the client benefits financially through lower electricity costs. In order to perform this study, research was conducted on the requirements for additional electricity supply in South Africa. Research showed that there is an urgent requirement for additional electricity supply to ensure continued economical growth. DSM was identified as one of the most favourable methods that could be implemented to address the problem. A reason for this is DSM projects are economically viable and can be implemented in a relatively short time. The initiative would also decrease the need for increasing electrical generation capacity. During the research study important information regarding the computation process for load shifting and cost saving performance was gathered. Research was also conducted on the effect of DSM on labour and maintenance cost reduction, as well as economical engineering methods that can be used for alternative selection. The difference in performance between automated and manual systems was compared. The results showed that a 40% improvement of automated systems over manual systems were attainable and sustainable. This will realise a total saving of approximately 45% in electricity costs for the client. Savings in labour and maintenance costs are shown to be achievable through the automation of pumping systems. These saving results were used in the Engineering Economic alternative selection methods where applicable. Economic calculations confirmed that automated projects are the most viable control method. From the comparison study, it is shown that automated controlled systems are more advantageous than manually controlled systems. It will therefore be in the best interest of the client to automate a manually controlled pumping system, as it will result in additional load shifting and cost saving. / Thesis (M.Ing. (Mechanical Engineering))--North-West University, Potchefstroom Campus, 2009.