A dissertation submitted to the Faculty of Science, University of the Witwatersrand, Johannesburg, in fulfilment of the requirements of the degree of Master of Science. November 1995. / The preparation of supported cobalt and gold catalysts by the technique of electroless plating, and the establishment of the influence of synthesis variables on the physical properties of the supported catalyst, forms the basis of this dissertation. In both the cases of cobalt and gold supported on extruded cylindrical alumina pellets, the penetration profile of the metal into the support showed dependence on the pH of the activation solution, while the metal loading onto the same support showed no dependence on pH of the activation solution at all. The variables involved in the plating process of the activated pellets, namely: i) the concentration of the activation solution, ii) pH and temperature of the plating bath, iii) plating time, and Iv) variation of the concentrations of components of the plating bath all influenced the mass of metal loaded onto the support, but not the penetration characteristics. It is therefore possible to prepare a supported catalyst with very specific , properties using the above information. Under similar conditions, with extruded alumina pellets as support and with the specific plating formulations used, gold showed higher metal loadings at lower gold concentrations than cobalt.

Several self-supported and metal oxide supported cobalt Fisher-Tropsch (FT) catalysts were prepared applying incipient wetness impregnation method. The catalysts were characterized by TPR, adsorption-desorption, XRD, TEM and SEM. The gas products were characterized by GC. The effect of support was investigated. The selfsupported 3D ordered macro-porous (3DOM) Fe-Co and self-supported 2D ordered mesoporous catalyst showed low or no activity under typical F-T reaction conditions. The 3DOM Al2O3 supported cobalt catalyst showed much higher CO conversion and C4+ selectivity than conventional Co/Gamma-Al2O3 catalyst. However, the 3DOM Co/Al2O3 prepared by incorporated method showed no activity. The supported Co/SBA-15 performed better CO conversion than the conventional Co/SiO2. The effects of temperature and time on 3DOM Co/Al2O3 and Co/SBA-15 system were coherent with traditional catalysts. The well-defined structure of 3DOM Al2O3 and SBA-15 may favor to the selectivity of C4+ hydrocarbons product.

Co and Pb are soft oxides, making them useful in partial oxidation catalysis. But it is difficult to prepare high surface area, nanometer size particles due to the low melting point of Pb. In the present study, SBA-15 samples are incorporated with Co and/or Pb at different weight loadings to provide a controlled geometry in nanometer scale via using direct synthesis method. The characterization of the synthesized samples was done by XRD, N2 adsorption isotherms, TEM images and XPS analysis. The increase in the metal loading in SBA-15 causes a decrease in the BET surface area due to the filling of pores with metal atoms. No characteristic peaks of metal oxide was observed up to 15 wt %Pb loading into SBA-15 in the large angle XRD pattern indicating that metal particles are dispersed in the SiO2 structure without accumulating and forming crystals. However, 20 wt%Pb loaded SBA-15 showed more appreciable characteristic peaks, indicating appreciable quantities of crystallites of metal oxide on the surface of silica. The introduction of high amount of cobalt and lead oxides to SBA-15 resulted in the loss of long range order of pores according to the low angle XRD patterns. The hexagonal structure of pores of SBA-15 was v confirmed by TEM images for all samples. XPS analysis indicated that binding energies of O 1s and Si 2p are almost similar in Co or Pb loaded samples, while mixed oxide loaded samples showed slightly higher binding energies which means the structure grows into a different type.

The research determined that the improved heat transfer characteristics of a fluidized bed reactor (FBR) will allow the use of cobalt catalyst for high temperature Fischer-Tropsch synthesis (HTFT). Cobalt was loaded onto a gamma alumina support, the catalyst was characterized using TPR, BET/BJH, XRD, and PSA to track changes in the catalyst morphology. The reactor was characterized to determine the minimum fluidization velocity and the maximum velocity prior to entering lean phase fluidization with pneumatic transport of the catalyst. The highest minimum fluidization velocity was found to be about 2800 sccm, there was no maximum velocity found for the reactor setup. Once characterized, the reactor was operated at pressures of 145, 217.6, and 290.1 psig, a syngas flow rate of 4000 sccm, and at temperatures of 330 and 350 °C. The optimal conditions found in this study were 330 °C and 217 psig. At these conditions CO conversion was 83.53 % for a single pass. Methane, CO2, and light gases (C2 - C4) selectivities were at low rates of 31.43, 5.80, and 3.48 % respectively. Alcohol selectivity at these conditions was non-existent. The olefin and wax selectivities were the lowest of the data set at 7.05 and 3.18 % respectively. Liquid transportation fuels selectivity was the highest at 56.11 %.

A reaÃÃo de sÃntese de Fischer-Tropsch, que pode ser compreendida como uma polimerizaÃÃo entre os gases monÃxido de carbono e hidrogÃnio, mistura conhecida por gÃs de sÃntese, com a formaÃÃo de hidrocarbonetos parafÃnicos e olefÃnicos, ocorre na presenÃa de catalisadores heterogÃneos, onde aqueles de cobalto aparecem como os mais promissores quando se deseja produzir fraÃÃes de hidrocarbonetos comercialmente mais favorÃveis, como gasolina, diesel e graxas. A reaÃÃo jà à encarada como alternativa ao petrÃleo, pois o gÃs de sÃntese à gerado a partir de outras fontes, notadamente o gÃs natural. O conhecimento da reaÃÃo ainda à fundamentalmente experimental, e nÃo existem mecanismos especÃficos que expliquem com exatidÃo a formaÃÃo dos produtos e sua distribuiÃÃo ao longo de uma faixa de hidrocarbonetos. Esse trabalho realiza inicialmente uma estimaÃÃo de parÃmetros, enquadrados em uma modelagem cinÃtica, que procuram explicar o desenvolvimento da reaÃÃo e a formaÃÃo das parafinas e olefinas em reatores tubulares de leito fixo com catalisadores de cobalto. De posse dos parÃmetros, procurou-se um modelo matemÃtico mais adequado à operaÃÃo do reator tubular, com a utilizaÃÃo de equaÃÃes para a transferÃncia de massa e de calor. Essas simulaÃÃes foram submetidas posteriormente a uma anÃlise estatÃstica para a determinaÃÃo de variÃveis mais significativas para a reaÃÃo. / In this work, the reaction of the Fischer-Tropsch synthesis, which may be understood as a polymerization between the gases carbon monoxide and hydrogen, mixture known as synthesis gas, with the formation of paraffinic and olefinic hydrocarbons, occurs under heterogeneous catalysis, where those of cobalt appear as the most promising when you want to produce hydrocarbon fractions commercially more favorable, such as gasoline, diesel and waxes. The reaction is already perceived as an alternative to petroleum, since the synthesis gas is generated from other sources, notably natural gas. The knowledge of the reaction is still essentially experimental, and there are no specific mechanisms that explain precisely the formation of the products and their distribution over a range of hydrocarbons. This work performs initial parameter estimation, framed in a kinetic modeling, which seek to explain the development of the reaction and the formation of paraffins and olefins in tubular fixed bed reactors with cobalt catalyst. In possession of the parameters, we tried to one better suited to reality modeling of reactor operation, with the use of equations for mass transfer and heat. These simulations were later subjected to a statistical analysis to determine the most significant variables for the reaction.

The first half of this dissertation reports the development of supported Fe FT catalysts including the effects of various, carefully chosen preparation methods on the performance of alumina-supported iron/copper/potassium (FeCuK/Al2O3); it was determined that non-aqueous slurry impregnation and co-impregnation yielded catalysts with activities as high as any reported in the literature. Furthermore, the effects of support properties including pore size, hydroxyl group concentration, and support stabilizer were investigated for FeCuK/Al2O3 catalysts containing 20 or 40% Fe. For the first time, we report the performance of a supported Fe FT catalyst that is not only more active and stable than any supported Fe catalyst previously reported, but also has activity equivalent to that of the most active, unsupported catalysts. More importantly, the catalyst is extremely stable as evidenced by the fact that after 700 h on stream, its activity and productivity are still increasing. These catalyst properties result from the use of a novel γ-alumina support material doped with silica and pretreated at 1100°C. This unique support has a high pore volume, large pore diameter, and unusually high thermal stability. The ability to pretreat this support at 1100°C enables preparation of a material having a low number of acid sites and weak metal oxide-support interactions, all desirable properties for an FT catalyst. The second half of this dissertation investigates the effects of operating conditions including the partial pressures of CO and H2 and temperature on the deactivation by carbon of 25 wt% Co/ 0.25 wt% Pt/Al2O3 catalyst. It also reports the kinetics of the main FT reaction on this catalyst. As temperature increases, the H2 and CO orders for the main reaction (in the absence of deactivation) become more positive and more negative, respectively. A new mechanism was proposed to account for the inhibition effect of CO at high reaction temperatures, which includes H-assisted dissociation of CO to C* and OH*. Further, twelve samples of the CoPt/Al2O3 catalyst were tested over a period of 800 hours and XCO < 24%, each at a different set of CO and H2 partial pressures and temperature (220-250°C). At reaction temperature of 230°C, increasing PCO or PH2 increases the deactivation rate; possibly due to formation of polymeric carbons. The H2 and CO partial pressure orders for the deactivation rate at 230°C were found to be 1.12 and 1.43, respectively using a generalized-power-law-expression (GPLE) with limiting activity of 0.7 and 1st order deactivation. For a H2/CO of 2 (PH2 = 10 bar and PCO = 5 bar) the deactivation rate increases as process temperature increases from 220 to 250°C with an activation energy of 81 kJ/mol. However, at higher CO partial pressure (PCO = 10 bar) the deactivation rate for the Co catalyst of this study decreases with increasing temperature; this can possibly be attributed to the formation of more active cobalt sites at higher temperatures due to surface reconstruction.

Thesis advisor: Xiaoxiang Peter Zhang / Thesis advisor: James P. Morken / Diazomalonates have been demonstrated, for the first time, as effective radical precursors for asymmetric radical cyclopropanation of alkenes via Co(II)-based metalloradical catalysis (MRC). With an optimized D2-symmetric chiral amidoporphyrin as the supporting ligand, the Co(II)-based metalloradical system can efficiently activate unsymmetrical methyl phenyl diazomalonate (MPDM) for the asymmetric cyclopropanation of alkenes, enabling stereoselective construction of 1,1-cyclopropanediesters bearing two contiguous chiral centers, including at least one all-carbon quaternary stereogenic center. The Co(II)-catalyzed asymmetric cyclopropanation, which operates at room temperature without slow addition of the diazo compound, is generally applicable to a broad range of olefin substrates and tolerates various functionalities, providing a streamlined synthesis of chiral 1,1-cyclopropanediesters in high yields with high level of control in both diastereoselectivity and enantioselectivity. Mechanistic studies on the cyclopropanation reactions, including the use of (E)- and (Z)-b-deuterostyrenes, support the underlying stepwise radical pathway for the Co(II)-catalyzed cyclopropanation. In addition to functioning as effective 1,3-dipoles for stereospecific formation of five-membered ring structures, the resulting enantioenriched methyl phenyl (E)-1,1-cyclopropanediesters serve as useful building blocks for the synthesis of different 1,1-cyclopropanediesters, 1,1-cyclopropaneestercarboxylic acids and 1,1-cyclopropaneesteramides while maintaining the original stereochemistry. Additionally, the enantioenriched (E)-1,1-cyclopropanediesters can be converted to (Z)-diastereomers without affecting the high enantiopurity. / Thesis (PhD) — Boston College, 2021. / Submitted to: Boston College. Graduate School of Arts and Sciences. / Discipline: Chemistry.

Neste trabalho foram preparados catalisadores Co/Al2O3 e Co/SiO2 por impregnação com concentração metálica entre 4,0% e 20,0% e avaliados frente às reações de reforma a vapor e reforma oxidativa de etanol, com o objetivo de avaliar a estabilidade catalítica e o rendimento em hidrogênio. Os catalisadores foram caracterizados por espectrofotometria de absorção atômica, difração de raios-X, espectroscopia Raman, redução a temperatura programada, fisissorção de nitrogênio e análise elementar de carbono. A caracterização das amostras mostrou a formação da fase Co3O4 e interações de espécies de cobalto com o suporte. Evidenciou-se que apenas os sítios de Co0 são ativos para as reações de reforma a vapor e oxidativa de etanol. A produção de hidrogênio variou de 50-70% e a de CO de 0-10%. Alta concentração metálica sobre a superfície do suporte acarretou uma baixa produção de monóxido de carbono. As reações tiveram deposições de carbono nos catalisadores variando de 2,7 a 12,7 (mg. h-1), indicando que a desativação dos materiais é devido a deposição de coque. O uso de oxigênio diminuiu a produção de coque sobre os catalisadores Co/Al2O3 e Co/SiO2. / In this work Co/Al2O3 and Co/SiO2 catalysts were prepared by impregnation with metal load between 4,0% and 20,0% and were evaluated in the reactions of ethanol steam reforming and ethanol oxidative reforming to study the catalytic stability and the hydrogen yield. Atomic absorption, X-ray powder diffraction, Raman spectroscopy, temperature programmed reduction, nitrogen fisisorption and elemental analysis of carbon were applied to describe the physical and chemical characteristics of these catalysts. The characterization of the catalysts showed the Co3O4 phase and interactions of cobalt species with the support. It was evidenced that only Co0 sites are active for the steam reforming and oxidative reforming of ethanol. The production of hydrogen was about 50-70% and CO was 0- 10%. A high metallic load gave less carbon monoxide production. In the reactions, 2,7-12,7(mg.h-1) of carbon was deposited on all catalysts, indicating that the deactivation of the materials is due to coke deposition. The use of oxygen decreases the production of carbon on the catalysts Co/Al2O3 and Co/SiO2.

Neste trabalho foram preparados catalisadores Co/Al2O3 e Co/SiO2 por impregnação com concentração metálica entre 4,0% e 20,0% e avaliados frente às reações de reforma a vapor e reforma oxidativa de etanol, com o objetivo de avaliar a estabilidade catalítica e o rendimento em hidrogênio. Os catalisadores foram caracterizados por espectrofotometria de absorção atômica, difração de raios-X, espectroscopia Raman, redução a temperatura programada, fisissorção de nitrogênio e análise elementar de carbono. A caracterização das amostras mostrou a formação da fase Co3O4 e interações de espécies de cobalto com o suporte. Evidenciou-se que apenas os sítios de Co0 são ativos para as reações de reforma a vapor e oxidativa de etanol. A produção de hidrogênio variou de 50-70% e a de CO de 0-10%. Alta concentração metálica sobre a superfície do suporte acarretou uma baixa produção de monóxido de carbono. As reações tiveram deposições de carbono nos catalisadores variando de 2,7 a 12,7 (mg. h-1), indicando que a desativação dos materiais é devido a deposição de coque. O uso de oxigênio diminuiu a produção de coque sobre os catalisadores Co/Al2O3 e Co/SiO2. / In this work Co/Al2O3 and Co/SiO2 catalysts were prepared by impregnation with metal load between 4,0% and 20,0% and were evaluated in the reactions of ethanol steam reforming and ethanol oxidative reforming to study the catalytic stability and the hydrogen yield. Atomic absorption, X-ray powder diffraction, Raman spectroscopy, temperature programmed reduction, nitrogen fisisorption and elemental analysis of carbon were applied to describe the physical and chemical characteristics of these catalysts. The characterization of the catalysts showed the Co3O4 phase and interactions of cobalt species with the support. It was evidenced that only Co0 sites are active for the steam reforming and oxidative reforming of ethanol. The production of hydrogen was about 50-70% and CO was 0- 10%. A high metallic load gave less carbon monoxide production. In the reactions, 2,7-12,7(mg.h-1) of carbon was deposited on all catalysts, indicating that the deactivation of the materials is due to coke deposition. The use of oxygen decreases the production of carbon on the catalysts Co/Al2O3 and Co/SiO2.

In the Fischer-Tropsch (FT) synthesis, CO and H2 (synthesis gas) are converted into hydrocarbons that can be further upgraded to high-quality fuels and chemicals. Different carbon sources such as natural gas, coal and biomass can be used as feed-stocks for the synthesis gas. In commercial applications, supported cobalt catalysts are commonly used in the FT synthesis, especially when the synthesis gas emanates from natural gas and when the desired final product is diesel. The activity and selectivity of a cobalt catalyst is dependent on several parameters, one of them being the support. The present thesis is focused on the design, synthesis and characterization of alumina and silica materials (with and without Ce and Zr promoters) with non-conventional morphology, and evaluation of their feasibility as cobalt supports in the FT synthesis. Ce- and Zr-alumina nanoparticles were synthesized by co-precipitation in water-in-oil microemulsion. The obtained product is amorphous alumina with highly dispersed promoters, resulting in strong cobalt-support interactions and low cobalt reducibility. By increasing the calcination temperature of the Ce-promoted support, crystalline CeO2 is obtained which apparently increases the cobalt reducibility and thereby the catalytic activity (per gram catalyst). The small pore size of the materials may induce diffusion limitations on the reactants arrival and/or result in very small cobalt particles, which favour methane over long-chain hydrocarbons.  Successful preparations of pore expanded mesoporous silicas with 1D, 2D and 3D pore structures via the atrane route, combined with the addition of swelling agents, have been demonstrated. The advantage of this method is that pore expansion can be achieved at mild conditions and there is no need for a post-synthesis process using an autoclave system. In larger silica support pores, larger cobalt particles will be formed and the weaker the cobalt-support interactions will be. This generally results in a higher cobalt reducibility for larger-pore supports and thereby a higher catalytic activity. / <p>QC 20171004</p>