The master thesis is focussed on evaluation of mechanical properties and fracture behaviour of basic materials and weld joints of a water turbine supply pipe. The results of tensile tests, fracture toughness tests, hardness and micro-hardness tests and further chemical and metallography analysis are used for operating degradation level evaluation of the construction material and also for a residual operating recognition of the second, identical specimen of supply pipe.

Finite element analyses are frequently used to model growing fatigue cracks and the associated plasticity-induced crack closure. Two-dimensional, elastic-perfectly plastic finite element analyses of middle-crack tension (M(T)), bend (SEB), and compact tension (C(T)) geometries were conducted to study fatigue crack closure and to calculate the crack opening values under plane-strain and plane-stress conditions. The loading was selected to give the same maximum stress intensity factor in both geometries, and thus similar initial forward plastic zone sizes. Mesh refinement studies were performed on all geometries with various element types. For the C(T) geometry, negligible crack opening loads under plane-strain conditions were observed. In contrast, for the M(T) specimen, the plane-strain crack opening stresses were found to be significantly larger. This difference was shown to be a consequence of in-plane constraint. Under plane-stress conditions, it was found that the in-plane constraint has negligible effect, such that the opening values are approximately the same for the C(T), SEB, and M(T) specimens. Next, the crack opening values of the C(T), SEB and M(T) specimens were compared under various stress levels and load ratios. The effect of a highly refined mesh on crack opening values was noted and significantly lower crack opening values than those reported in literature were found. A new methodology is presented to calculate crack opening values in planar geometries using the crack surface nodal force distribution under minimum loading as determined from finite element analyses. The calculated crack opening values are compared with values obtained using finite element analysis and more conventional crack opening assessment methodologies. It is shown that the new method is independent of loading increment, integration method (normal and reduced integration), and crack opening assessment location. The compared opening values were in good agreement with strip-yield models.

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An experimental evaluation of the mixed-mode fracture behavior of bonded composite joints is presented. Commonly used experimental techniques for characterizing the mode I, mixed-mode I/II, mode II, and mode III fracture behavior have been employed for the purpose of developing a fracture envelope to be utilized in the automotive design process. These techniques make use of such test geometries as the double cantilever beam (DCB), asymmetric double cantilever beam (ADCB), single-leg bend (SLB), end-loaded split (ELS), and split cantilever beam (SCB) specimens. Symmetric versions of the DCB, SLB, and ELS specimens produced mode mixities of 0°, 41°, and 90° respectively, while the testing of ADCB specimens allowed for mode mixities of 18°, 31°. Pronounced stick-slip behavior was observed for all specimen test geometries under both quasi-static and dynamic loading conditions. Due to the nature of the adhesive studied, a limited number of data points were obtained under mode I loading conditions. A significant increase in the number of measurable crack initiation events was observed for mixed-mode I/II loading conditions, where stick slip behavior was less pronounced. Additionally, a comparison of the measured fracture energies obtained under mixed-mode I/II loading conditions reveals that the addition of a small mode II component results in a decrease in the mode I fracture energy by roughly 50%, as the crack was driven to the interface between the adhesive layer and composite adherends. Furthermore, the propensity of debonds to propagate into the woven composite laminate adherends under mode II loading conditions limited the number of crack initiation points that could be obtained to one or two usable data points per specimen. A limited number of experimental tests using the SCB specimen for mode III fracture characterization, combined with a numerical analysis via finite element analysis, revealed a significant mode II contribution toward the specimen edges. Similarly, FE analyses on full bond width and half bond width SCB specimens was conducted, and results indicate that by inducing a bond width reduction of 50%, the mode II contribution is greatly decreased across the entire width of the specified crack front. To provide a means for comparison to results obtained using the standard DCB specimen, an alternative driven wedge test specimen geometry was analyzed, as this geometry provided a significant increase in the number of measurable data points under mode I loading conditions. A three-dimensional finite element analysis was conducted to establish ratios of simple beam theory results to those obtained via FEA, GSBT/GFEA, were of particular interest, as these ratios were used to establish correction factors corresponding to specific crack lengths to be used in correcting results obtained from an experimental study utilizing a driven wedge technique. Corrected results show good agreement with results obtained from traditional mode I double cantilever beam tests. Finally, bulk adhesive experiments were conducted on compact tension specimens to establish a correlation between adhesively bonded composite joint and bulk adhesive fracture behavior under mode I loading conditions. Measured fracture energy values were shown to gradually drop across a range of applied loading rates, similar to the rate-dependent behavior observed with both the DCB and driven wedge specimens. Application of the time-temperature superposition principle was explored to determine whether or not such techniques were suitable for predicting the fracture behavior of the adhesive studied herein. Good correlation was established between the fracture energy values measured and the value of tan d obtained from dynamic mechanical analysis tests conducted at corresponding reduced test rates. / Master of Science

The presented dissertation thesis is focused on analysis of alternative test method for determination of mechanical parameters of cement based composites. A disk shaped specimen with diameter 150 mm, thickness 60 mm was analysed and its modification for use on compact tension test (CT). Such a test is hereinafter referred to as modified compact tension (shortly MCT or MDCT)). This test configuration was chosen for testing the static and fatigue properties of cement based composites precisely because of its traditional use for fatigue testing of metallic materials. Specimens with a different cross-sections can also be used for MCT, but the work is exclusively focused on circular specimen, for example because it could be easily cut from drill core taken directly from the existing structure, on which the properties are more relevant to the age of the used concrete of the controlled structure. The modified compact tension test was firstly calibrated by numerical simulations involved the tuning of the shape of the numerical model and used material models of concrete and steel. Then the laboratory testing of modified compact tension on several levels were performed. The adequacy of the numerical model was verified against the pilot laboratory testing of the MCT test. Furthermore, the comparison of the modified compact tension test and its suitability for determining of fracture mechanical parameters of cement based composites with the three point bending test, which is the standardized test configuration for these purposes was performed. Another laboratory testing was focused of determining of fracture mechanical parameters of concrete mixture classified in strength class C30/37 and the pilot study of fatigue parameters of the same strength class of the concrete mix. The work was also presented numerical simulations of the push-out test, focused on the connection of concrete and steel with epoxy adhesive.

The aim of the thesis is the investigation of fracture-mechanics parameters on specimens made of quasi-brittle materials. The principles of two-parameter fracture mechanics are used. Couple of numerical simulations were done and their outputs are used for two main analysed specimen geometries. For simulations the finite element method software ANSYS is used. In the first part, the thesis focuses on bended specimens. The influence of different geometric parameters on fracture mechanics behaviour of cracked specimen is investigated. For model calibration the outputs of other authors are used. In the second part the specimens for modified compact-tension test (CT test) are analysed. Similar to the first part, the influence of geometric parameters of the specimen (in this case, the specimen size) on fracture mechanics parameters were investigated. The modified CT test was derived from CT test which is commonly used for metal materials testing as the suitable geometry for cement-based composite materials testing. The outputs of both parts are calibration polynomials, which are expressions obtained for different specimen geometries, giving the value of fracture mechanics parameter as the function of specimen geometry. As the example, calibration curves are used to obtain fracture toughness of tested material using the outputs from recent experiment.