A parametric study was performed to observe and quantify the effect of varying turbulence intensities on separation and performance in a compressor cascade at low Reynolds numbers. Tests were performed at 25° and 37.5° stagger angle, negative and positive angles of incidence up until the point of full stall, Reynolds numbers from 6 x 104 to 12.5 x 104, and turbulence intensities from approximately 0.7% – 8%. Additionally, oil flow techniques were combined with static tap data to visualize the boundary layer characteristics at various test conditions. The overall performance of the cascade was presented and evaluated through mass-averaged total pressure loss coefficients. The results of the study showed that the best efficiency (lowest pressure loss coefficient) was determined by separation characteristics for any angle of attack. While adding turbulence generally delayed separation, in some cases, adding turbulence to a separated airfoil resulted in decreased performance. Very similar separation characteristics were observed for the full range of Reynolds numbers and stagger, with the higher stagger setting giving slightly better performance. It was shown that a large percentage of total pressure losses can be recovered by applying the appropriate turbulence intensity at any angle of attack, which is relevant to possibilities for active control of such flows. / Master of Science

An investigation of ion flow control was performed to determine the effect of a positive, DC corona discharge on the boundary layer profile along a flat plate and to examine its ability to prevent separated flow in a low-speed compressor cascade. Flat plate tests were performed for two electrode configurations at free-stream velocity magnitudes of 2.5, 5, 7.5, and 10 m/s. Boundary layer velocity profile data was taken to measure the performance of the electrode pairs. Ion flow control was also tested in the compressor cascade for a stagger angle of 25° at angles of attack equal to 6° and 12°. The cascade tests were performed at free-stream velocities of 5 and 10 m/s. Static tap data was used to characterize separated flow behavior and the effect of ion flow control on flow reattachment. A computational model was developed using the commercial CFD software Fluent. This model simulates ion flow control as a body force applied to the flow through user-defined functions. The study showed that the corona discharge has the ability to increase near-wall velocities and reduce the thickness of the boundary layer for flow over a flat plate. Ion flow control successfully prevented trailing edge separation in a compressor cascade for angles of attack of 6° and 12°; however, the flow control scheme was not able to prevent leading edge separation for angle of attack equal to 12°. The ion flow control CFD model accurately predicted flow behavior for both the flat plate and cascade experiments. The numerical model was able to simulate the boundary layer velocity profiles for flat plate tests with good accuracy, and was also able to predict the flow behavior over a compressor blade. The model was able to show the trends of separated and reattached flow over the blade surface. / Master of Science

The effects of grid generated free-stream turbulence on compressor cascade performance was measured experimentally in the Virginia Tech blow-down wind tunnel. The parameter of key interest was the behavior of the measured total pressure loss coefficient with and without generated free-stream turbulence. A staggered cascade of nine airfoils was tested at a range of Mach numbers between 0.59 and 0.88. The airfoils were tested at both the lowest loss level cascade angle and extreme positive and negative cascade angles about this condition. The cascade was tested in a Reynolds number range based on the chord length of approximately 1.2-2x106. A passive turbulent grid was used as the turbulence-generating device, it produced a turbulent intensity of approximately 1.6%. The total pressure loss coefficient was reduced by 11-56% at both the "lowest loss level" and more positive cascade angles for both high and low Mach numbers. Oil Visualization and blade static pressure measurements were performed in order to gain a qualitative understanding of the loss reduction mechanism. The results indicate that the effectiveness of an increasing turbulent free-stream on loss reduction, at transonic Mach numbers, depends on whether the shock wave on the suction surface is strong enough to completely separate the boundary layer. At negative cascade angles, increasing free-stream turbulence proved to have a negligible influence on the pressure loss coefficient. At cascade angles where transition exists within a laminar separation bubble, increasing free-stream turbulence suppressed the extent of the laminar separation bubble and led to an earlier turbulent reattachment. / Master of Science

A stator cascade was developed to simulate the flow conditions within a close-stage-spacing transonic axial compressor. Experiments were conducted in a linear transonic blowdown cascade wind tunnel with an inlet Mach number of 0.65. The bow shock from the downstream rotor was simulated by a single moving normal shock generated with a shock tube. First, steady pressure data were gathered to ensure that the stator cascade operated properly without the presence of the shock. Next, the effects of the passing shock on the stator flow field were investigated using shadowgraph photography and Digital Particle Image Velocimetry (DPIV). Measurements were taken for three different shock strengths. In every case studied, a vortex formed near the stator trailing edge as the shock impacted the blade. The size of this vortex was shown to be directly related to the shock strength, and the vortex remained present in the trailing edge flow field throughout the cycle duration. Analysis of the DPIV data showed that the vortex acts as a flow blockage, with the extent of this blockage ranging from 2.9% of the passage for the weakest shock, to 14.3% of the passage for the strongest shock. The vortex was also shown to cause flow deviation up to 75° for the case with the strongest shock. Further analysis estimated that the total pressure losses due to shock-induced vorticity ranged from 46% to 113% of the steady wake losses. Finally, the total pressure loss purely due to the upstream-propagating normal shock was estimated to be roughly 0.22%. / Master of Science

A high-turning compressor stator with a unique flow control design was developed and tested. Both boundary layer suction and trailing edge blowing developed from a single supplied motive pressure source are employed on the stator. Massflow removed through boundary layer suction is added to the motive massflow, and the resulting combined flow is used for trailing edge blowing to reduce the total pressure deficit generated by the stator wake. The effectiveness of the flow control design was investigated experimentally by measuring the reduction in the total pressure loss coefficient. The experiment was conducted in a linear transonic blowdown cascade wind tunnel. The inlet Mach number for all tests was 0.79, with a Reynolds number based on stator chordlength of 2,000,000. A range of inlet cascade angles was tested to identify the useful range of the flow control design. The effect of different supply massflows represented as a percentage of the passage throughflow was also documented. Significant reductions in the total pressure loss coefficient were accomplished with flow control at low cascade angles. A maximum reduction of 65% in the baseline (no flow control) loss coefficient was achieved by using a motive massflow of 1.6% of the passage throughflow, at cascade angle of 0°. The corresponding suction and blowing massflow ratio was approximately 1:3.6. Cascade angle results near 0° showed significant reductions in the loss coefficient, while increases in the cascade angle diminished the effects of flow control. Considerable suction side separation and the presence of a leading edge shock are noticeable as the cascade angle is increased, and contribute to the losses across the stator surface. Also identified was the estimated increase in wake turning due to flow control of up to 4.5°. / Master of Science

"A flow control method for minimizing losses in a highly loaded compressor blade was analyzed. Passive and active flow control experiments with vortex generator jets were conducted on a seven blade linear compressor cascade to demonstrate the potential application of passive flow control on a highly loaded blade. Passive flow control vortex generator jets use the pressure distribution generated by air flow over the blade profile to drive jets from the pressure side to the suction side. Active flow control was analyzed by pressuring the blade plenum with an auxiliary compressor unit. Active flow control decreased profile losses by approximately 37 % while passive flow control had negligible impact on the profile loss of a highly loaded blade. Passive flow control was able to achieve a jet velocity ratio, jet velocity to upstream velocity, of 0.525. The success of active flow control with a velocity ratio of 0.9 suggests there is potential for passive flow control to be effective. The research presented in this thesis is motivated by the potential savings in the applications of passive flow control in gas turbine axial compressors by increasing the aerodynamic load of each stage. Increased stage loading that is properly controlled can reduce the number of stages required to achieve the desired pressure compression ratio."

In applied research, a lack of understanding of corner stall, i.e. the three-dimensional (3D) separation in the juncture of the endwall and blade corner region, which has limited the efficiency and the stability of compressors. Both Reynolds-averaged Navier-Stokes (RANS) and large eddy simulation (LES) still need to be calibrated for turbomachinery applications. In the fundamental research of the turbulent boundary layer (TBL), there are a lot of findings of the effects of curvature and pressure gradients, which also play an important role in physics of corner stall. The purpose of this thesis is (i) to carry out an experiment in a cascade, (ii) to gain a database that could be used to calibrate both RANS and LES, and (iii) to give some basic explanations of corner stall through investigating the TBL on the suction side at the mid-span which is more complex than those in the basic investigations but simpler than those in a real engine. A detailed and accurate experiment of 3D flow field through a linear compressor cascade has been set up. Experimental data were acquired for a Reynolds number of 3.82×10 ^5 based on blade chord and inlet flow conditions. Measurements have been achieved by hot-wire anemometry, pressure taps on blade and endwall, five-hole pressure probe, oil visualization, 2D particle image velocimetry (PIV),and two-component laser Doppler anemometry (LDA). An original and complete database was thus obtained. The TBL on the suction side at mid-span was investigated. The wall-normal negative pressure gradient restrains the separation, on the contrary to its influence in the corner stall. The streamwise adverse pressure gradient can be responsible for the development of Reynolds stresses. The remarkable phenomenon at measurement stations near the trailing edge of blade is that an inflection point occurs in each profile of the mean streamwise velocity. At this inflection point, the magnitudes of the Reynolds stresses reach their maximum values, and the direction of energy diffusion also changes. The velocity field in the corner stall was presented. Bimodal histograms of velocity exist in the experiment. The bimodal points mainly appear in the region around the mean interface of separated flow and non-separated flow. At a bimodal point the local two velocity components are non-independent from each other, due to the aperiodic interplay of two basic modes in the flow field. Two modes were proposed to interpret the physics of bimodal behaviour.

Dans le domaine de la recherche appliquée, les turbomachinistes sont confrontés à un manque de compréhension de la physique du décollement de coin. Ce décollement tridimensionnel (3D) à la jonction de l’extrados des aubages et du moyeu limite l’efficacité et la stabilité des compresseurs. Les simulations numériques utilisant les deux types de modélisations, « Reynolds-Averaged-Navier-Stokes » (RANS) et « Large Eddy Simulation » (LES), doivent encore être étalonnées pour des applications turbomachines. Dans la recherche fondamentale concernant la couche limite turbulente (TBL), il existe beaucoup d’études sur les effets de courbure et de gradients de pression qui jouent également un rôle important dans la physique du décollement de coin. Le but de cette thèse est de réaliser une expérience dans une grille d’aubes de compresseur pour acquérir une base de données qui pourrait être utilisée non seulement pour calibrer à la fois les approches RANS et LES, mais aussi pour donner quelques explications fondamentales sur le décollement de coin. Cette expérience permet aussi une étude de la TBL se développant sur l’extrados à mi-envergure des aubages, qui est plus complexe que les TBL rencontrées dans des configurations plus fondamentales, mais plus simples que celles existant d’un turboréacteur. Une expérience précise et détaillée de l’écoulement 3D au passage d’une grille d’aubes de compresseur a été mis en place. Les mesures ont été réalisées pour un nombre de Reynolds basé sur les conditions d’entrée et la corde de l’aubage de 3,82×105. Des mesures ont été réalisées par anémométrie à fil chaud, par des prises de pression sur la paroi latérale et sur l’aubage, par une sonde de pression à cinq trous, par de la visualisation d’huile, par la Vélocimétrie par Images de Particules (PIV) 2D, ainsi que par Anémométrie Laser Doppler (LDA) à deux composants. Une base de données originale et complète a ainsi été obtenue. Concernant l’étude de la TBL sur l’extrados à mi-envergure , le gradient négatif de pression normal à la paroi retarde le décollement, ce qui est paradoxal avec son influence sur le décollement de coin tel que présentée dans la littérature. Le gradient de pression adverse dans la direction de l’écoulement est responsable de l’accroissement des tensions de Reynolds. Un phénomène remarquable proche du bord de fuite de l’aubage est qu’il existe un point d’inflexion dans le profil de la vitesse moyenne de l’écoulement. A ce point d’inflexion, les grandeurs des tensions de Reynolds atteignent leurs valeurs maximales et la direction de diffusion de l’énergie est inversée. Le champ de vitesse dans le décollement de coin a été présenté. L’expérience met en évidence l’existence d’histogrammes bimodaux de vitesse. Les points de mesures faisant apparaitre ce caractère bimodal sont essentiellement localisés dans la région de l’interface du décollement de l’écoulement moyenné en temps. Deux modes ont été proposés pour interpréter la physique du comportement bimodal. Pour un point bimodal, les deux composantes de vitesse sont localement non-indépendantes, en raison de l’interaction apériodique de ces deux modes. / In applied research, a lack of understanding of corner stall, i.e. the three-dimensional (3D) separation in the juncture of the endwall and blade corner region, which has limited the efficiency and the stability of compressors. Both Reynolds-averaged Navier-Stokes (RANS) and large eddy simulation (LES) still need to be calibrated for turbomachinery applications. In the fundamental research of the turbulent boundary layer (TBL), there are a lot of findings of the effects of curvature and pressure gradients, which also play an important role in physics of corner stall. The purpose of this thesis is (i) to carry out an experiment in a cascade, (ii) to gain a database that could be used to calibrate both RANS and LES, and (iii) to give some basic explanations of corner stall through investigating the TBL on the suction side at the mid-span which is more complex than those in the basic investigations but simpler than those in a real engine. A detailed and accurate experiment of 3D flow field through a linear compressor cascade has been set up. Experimental data were acquired for a Reynolds number of 3.82×10 ^5 based on blade chord and inlet flow conditions. Measurements have been achieved by hot-wire anemometry, pressure taps on blade and endwall, five-hole pressure probe, oil visualization, 2D particle image velocimetry (PIV),and two-component laser Doppler anemometry (LDA). An original and complete database was thus obtained. The TBL on the suction side at mid-span was investigated. The wall-normal negative pressure gradient restrains the separation, on the contrary to its influence in the corner stall. The streamwise adverse pressure gradient can be responsible for the development of Reynolds stresses. The remarkable phenomenon at measurement stations near the trailing edge of blade is that an inflection point occurs in each profile of the mean streamwise velocity. At this inflection point, the magnitudes of the Reynolds stresses reach their maximum values, and the direction of energy diffusion also changes. The velocity field in the corner stall was presented. Bimodal histograms of velocity exist in the experiment. The bimodal points mainly appear in the region around the mean interface of separated flow and non-separated flow. At a bimodal point the local two velocity components are non-independent from each other, due to the aperiodic interplay of two basic modes in the flow field. Two modes were proposed to interpret the physics of bimodal behaviour.

As one of the key components of aero engines, compressor is required to endure higher pressure,  possess  higher  efficiency  and  wider  operating  range. Intensive studies have been made on tip leakage flow and researchers find that by reasonably organizing tip leakage flow, aero engines are  more likely to achieve better performance and reliability. Conventional flow controlling methods  like casing treatment and micro jet could substantially modify tip leakage flow, unfortunately with  a price of additional loss, not to mention the difficulty in manufacturing such structure. Whereas  plasma actuation  flow control method  uses  plasma actuators,  such equipment is easy  to  build,  responses  fast  and  has  a  wide  excitation  bandwidth.  This  method  has  become  a  new  trend  in  internal flow active control field.  In this research, a phenomenological model is adopted to simulate DBD plasma actuation in the  flow field inside a compressor cascade. The aim is to find out how plasma actuation will influence  tip  leakage  flow.  Meanwhile  possible  means  to  improve  plasma  actuation  performance  are  discussed.  First of all, numerical simulation of flow inside a compressor cascade without plasma actuation is  conducted to validate accuracy of the numerical methodology adopted and then determine one  numerical  approach  that  satisfies  specific  needs  sufficiently.  Meanwhile,  influence  of  casing  movement on tip leakage flow as well as possible mechanism of tip leakage vortex core generation  is investigated in detail. The results indicate:    1. Generating position of tip leakage vortex moves towards leading edge with increasing moving  speed of shroud.  2. As shroud moving speed increases, trajectory of tip leakage vortex moves away from suction  side of blade and closely towards shroud.  3. Casing movement  tends  to  transform  tip leakage vortex  from  circular  to  oval  shape  due  to  circumferential shearing.  4. Casing  movement  has  little  influence  on  total  pressure  field  concerning  absolute  pressure  value. While total pressure loss does reduce slightly with increasing moving speed of shroud.  5.Vorticity  transport  from  tip  clearance  into  passage  may  be  contributing  significantly  to  generation of tip leakage vortex inner core.  Secondly, a simplified model of DBD plasma actuation based on literature [1] is derived and applied  through  UDF  function  of  commercial  software  Fluent  into  the  flow  field.  Different  actuation  positions,  voltages  and  frequencies  are  applied  in  simulation  and  compared.  After  that  casing  movement is included. Main conclusions are as follow:    6. Plasma  actuation  shows  significant  suppressing  effect  on  tip  leakage  vortex  on  both  size,  trajectory and strength.  7. The suppressing effect on tip leakage vortex grows stronger as actuator moves towards leading  edge.  8. Increasing actuation voltage results in stronger suppressing effect on tip leakage vortex.  9. Plasma actuation can effectively improve total pressure loss situation near shroud region with  increasing actuation power.  10. Increasing actuation frequency results in stronger suppressing effect on tip leakage vortex as  well. Additionally, frequency performs slightly better than voltage. 11. Casing  movement  tends  to  weaken  suppressing  effect  of  tip  leakage  vortex  by  plasma  actuation. More  actuation  power  is  needed  to  achieve  sufficient  suppressing  effect  in  real  compressors. / Som en av de viktigaste komponenterna i flygmotorer krävs det att kompressorn utsätts för högre  tryck, har högre effektivitet och  större driftsintervall. Intensiva  studier har gjorts om  skovlarnas  toppspel  läckageflöde  och  man  anser  att  det  är  mer  sannolikt  att  flygmotorer  uppnår  bättre  prestanda  och  tillförlitlighet  genom  att  på  ett  rimligt  sätt  reglera  läckageflödet  i  toppspelet.  Konventionella metoder  för reglering av flödet, som behandling av “casing” och mikrojet, skulle  kunna  ändra  läckageflödet  avsevärt,  men  medför  tyvärr  ytterligare  förlust,  för  att  inte  tala  om  svårigheten att tillverka en sådan struktur. Samtidig flödeskontroll med hjälp av plasma aktuatorer  som är relativt lätta att bygga, reagerar snabbt och har en bred excitationsbandvid. Denna metod  har blivit en ny trend inom det interna flödesaktiva kontrollområdet.  I  denna  forskning  antas  en  modell  för  att  simulera  plasmaaktivering  av  DBD  i  flödesfältet  i  en  kompressorskaskad. Man försöker ta reda på hur plasmaaktivering påverkar läckageflödet. Möjliga  sätt att förbättra effekten av plasmaaktivering diskuteras.  För  det  första  genomförs  numerisk  simulering  av  flödet  i  en  kompressorskaskad  utan  plasmaaktivering för att validera noggrannheten i den numeriska metoden. Därefter undersöks i  detalj vilken inverkan den relativa rörelsen av ”casing” har på läckageflödet genom toppspelet och  mekanismen för toppspelsvirvel analyseras. Resultaten visar:    1. Startposition för läckagevirveln rör sig mot skovelns framkant när man introducerar och ökar  den relativa hastigheten för ”casing”.    2. I takt med att den relativa hastigheten ökar, kretsbanan för    läckage virveln rör sig bort från  skovelns sugsida och närmare mot ”casing”.  3. Den  relativa  rörelsen  tenderar  att  omvandla  virveln  från  cirkulär  till  oval  form  på  grund  av  skjuvkrafter.  4. Den relativa rörelsen av ”casing” påverkar inte det totala tryckfältet när det gäller det absoluta  tryckvärdet. Samtidigt som den totala tryckförlusten minskar något med ökad hastighet.  5. Virveltransport från toppspelet till huvudkanalen kan på ett betydande sätt bidra till att skapa  virvelns inre kärna.  I senare delen av arbetet utvecklas och tillämpas en förenklad modell för plasmaaktivering av DBD  baserad  på  litteratur  [1],  genom  att  använda  UDF‐funktionen  i  kommersiell  CFD  programvara  Fluent.  Olika  aktuatorläge,  spänningar  och  frekvenser  prövas  i  simuleringen  och  jämförs.  De  viktigaste slutsatserna är följande:    6. Aktuering av plasma visar en betydande dämpningseffekt på läckagevirveln i toppspelet både  va det gäller dess storlek, bana och styrka.  7. Den  dämpande  effekten  på  läckagevirveln  blir  starkare  när  aktuator  monteras  närmare  skovelns framkant.  8. Ökad aktuatorspänning leder till en starkare dämpande effekt på läckagevirveln.  9. Ökad aktuatorfrekvens leder till starkare dämpningseffekt på läckagevortex också.mDessutom  fungerar frekvensen något bättre än spänningen.  10. Den  relativa  rörelsen  av  ”casing”  försvagar  effekten  av  plasmaaktuering.  För  att  uppnå  tillräcklig dämpningseffekt i riktiga kompressorer krävs mer effekt till aktuatorn.

This dissertation presents results from a thorough study of the tip-gap turbulent flow structure in a low-speed linear compressor cascade wind tunnel at Virginia Tech that includes a moving belt system to simulate the relative motion between the tip and the casing. The endwall pressure measurements and the surface oil flow visualizations were made on a stationary endwall to obtain the flow features and to determine the measurement profiles of interest. A custom-made miniature 3-orthogonal-velocity-component fiber-optic laser-Doppler velocimetry (LDV) system was used to measure all three components of velocity within a 50 mm spherical measurement volume within the gap between the endwall and the blade tip, mainly for the stationary wall with 1.65% and 3.30% tip gaps as well as some initial experiments for the moving wall. Since all of the vorticity in a flow originates from the surfaces under the action of strong pressure gradient, it was very important to measure the nearest-wall flow on the endwall and around the blade tip. The surface skin friction velocity was measured by using viscous sublayer velocity profiles, which verified the presence of an intense lateral shear layer that was observed from surface oil flow visualizations. All second- and third-order turbulence quantities were measured to provide detailed data for any parallel CFD efforts. The most complete data sets were acquired for 1.65% and 3.30% tip gap/chord ratios in a low-speed linear compressor cascade. This study found that tip gap flows are complex pressure-driven, unsteady three-dimensional turbulent flows. The crossflow velocity normal to the blade chord is nearly uniform in the mid tip-gap and changes substantially from the pressure to suction side. The crossflow velocity relies on the local tip pressure loading that is different from the mid-span pressure loading because of tip leakage vortex influence. The tip gap flow is highly skewed three-dimensional flow throughout the full gap. Normalized circulation within the tip gap is independent of the gap size. The tip gap flow interacts with the primary flow, separates from the endwall, and rolls up on the suction side to form the tip leakage vortex. The tip leakage vortex is unsteady from the observation of the TKE transport vector and oil flow visualizations. The reattachment of tip separation vortex on the pressure side strongly depends on the blade thickness-to-gap height ratio after the origin of tip leakage vortex but is weakly related to it before the origin of tip leakage vortex for a moderate tip gap. Other than the nearest endwall and blade tip regions, the TKE does not vary much in tip gap. The tip leakage vortex produces high turbulence intensities. The tip gap flow correlations of streamwise and wall normal velocity fluctuations decrease significantly from the leading edge to the trailing edge of the blade due to flow skewing. The tip gap flow is a strongly anisotropic turbulent flow. Rapid distortion ideas can not apply to it. A turbulence model based on stress transport equations and experimental data is necessary to reflect the tip gap flow physics. For the moving endwall, relative motion skews the inner region flow and is decorrelated with the outer layer flow. Hence, the TKE and correlations of streamwise and wall normal velocity fluctuations decrease. / Ph. D.