Thermal energy storage (TES) systems play a crucial part in the success of concentrated solar power as a reliable thermal energy source. The economics and operational effectiveness of TES systems are the subjects of continuous research for improvement, in order to lower the localized cost of energy (LCOE). This study investigates the use of spherical tanks and their role in sensible heat storage in liquids. In the two tank system, typical cylindrical tanks were replaced by spherical tanks of the same volume and subjected to heat loss, stress analysis, and complete tank cost evaluation. The comparison revealed that replacing cylindrical tanks by spherical tanks in two tank molten salt storage systems could result in a 30% reduction in heat loss from the wall, with a comparable reduction in total cost. For a one tank system (or thermocline system), a parametric computational fluid dynamic (CFD) study was performed in order to obtain fluid flow parameters that govern the formation and maintenance of a thermocline in a spherical tank. The parametric study involved the following dimensionless numbers: Re (500-7500), Ar (0.5-10), Fr (0.5-3), and Ri (1-100). The results showed that within the examined range of flow characteristics, the inlet Fr number is the most influential parameter in spherical tank thermocline formation and maintenance, and the largest tank thermal efficiency in a spherical tank is achieved at Fr = 0.5. Experimental results were obtained to validate the CFD model used in the parametric study. For the flow parameters within the current model, the use of an eddy viscosity turbulence model with variable turbulence intensity delivered the best agreement with experimental results. Overall, the experimental study using a spherical one tank setup validated the results of the CFD model with acceptable accuracy.

A background of concentrated solar power, and finite element analysis are provided, along with further technical details on the physics of parabolic light concentration and classical plate theory. The concept of optical efficiency is outlined, including the 5 contributing factors: the cosine effect, mirror reflectivity, blocking and shadowing, atmospheric attenuation, and surface irregularities. Surface irregularities are identified as the least predictable factor of optical efficiency, making them the subject of the experimental section. Physical and computational experimentation is conducted to determine a desirable selection for material of reflector substrate, thickness of reflector substrate, holding method of reflector, and aspect ratio of reflector. Physical and computational results are compared with one another to add validity to both sets of results. Recommendations are made for each design criteria selection, however it is found that in many cases the selection of reflector properties falls to an economic decision.

A solar simulator was used to test whether a carbon black additive could increase the solar absorption of a low temperature organic PCM (consisting of a eutectic mixture of palmitic acid and stearic acid). Various PCM and carbon black composites (0.01 % to 6 %) were tested, with the 0.06 % carbon black composites showing the fastest temperature increase, reaching 75 °C much quicker (350 % faster) than the pure PCM. All of the tested PCM composites reached 75 °C in less than half the time it took the pure PCM. It can therefore be seen that carbon black is very effective at increasing the solar absorption of the PCM. The carbon black did not have a negative impact on the melting/solidifying onset temperature or the latent heat of the PCM. This proves that at these low concentrations carbon black can help reduce the shortcomings of the PCM without adversely affecting its energy storage properties. The optimal carbon black concentration changes with the size of the PCM: a shallow PCM layer (2 cm) showed the fastest temperature increase at higher concentrations (between 0.06 % and 0.5 % carbon black), while the deep PCM layer (9 cm) showed the fastest temperature increase at lower concentrations (between 0.01 % and 0.08 % carbon black). The poor optical properties of the PCM were vastly improved by the carbon black, making the composite an effective direct solar absorber. The carbon black, however, does not provide meaningful thermal conductivity enhancements. Therefore additional heat transfer enhancements (like graphite) are needed if this novel PCM composite is to be used in a combined system (direct solar absorber, heat transfer fluid and energy storage system). / Dissertation (MEng)--University of Pretoria, 2016. / Chemical Engineering / MEng / Unrestricted

A novel type of parabolic trough collector was characterised using a very basic theoretical model. This model looked at an ideal case and provided a basic expectation that was compared to actual measurements. The model showed that greater improvements can be achieved if heat losses to the environment are limited or omitted. This can be achieved by using a glass shield to insulate the receiver in a vacuum to limit the effect wind has and therefore limit convective losses. The experimental characterisation of the PTC consisted of taking six different temperature measurements to better understand the energy balances taking place. Four different configurations were tested, using two different types of concentrator and in each case a receiver that was either unpainted or painted with a semi matte black paint. The different types of concentrator were either stainless steel sheet metal or discretised glass mirror strips, similar to a linear Fresnel collector. Experimental runs were conducted on cloudless days for an hour and 15 minutes. This allowed for three runs to be performed on a single day. Using the theoretical model and comparing it to the experimental data, an efficiency was calculated. This efficiency averaged 14 % when the receiver was unpainted and 13 % when the receiver was painted for the metal sheets. The glass mirror strips had average efficiencies of 54 % and 45 % for an unpainted and painted receiver respectively. The model is very basic and can be improved upon if more variables are taken into consideration, such as convective heat losses. It was also recommended that wind measurements are taken in future tests. A property looked at to evaluate the effectiveness of each type of configuration was the average energy supplied to the thermal heating fluid over the course of an experimental run. For this the averaged values over all the experimental runs conducted for stainless steel sheet metal were 258 W and 332 W for an unpainted and painted pipe respectively. When using the glass mirrors an average energy value of 1049 W was supplied when the pipe was unpainted and an average of 1181 W was gained in the runs conducted after the pipe had been painted. Painting the receiver had little to no effect. The surface temperature of the receiver after painting the pipe was not higher and a slight increase in the energy gained by water was observed. This was explained by inaccuracies during testing as scattered light may have caused an interference on some of the measurements. There were also human inaccuracies in testing which should be omitted in future tests by implementing, for one, a functional tracking system. Future tests should be designed in such a way to completely omit irradiance affecting the thermocouple taking the measurement. Glass mirrors fared far better than the stainless steel sheet metal counterpart. It was recommended that they are used as the concentrator of choice. Higher efficiencies were achieved and in some cases almost four times the energy was supplied to the water in the pipe. This was attributed to a much lower concentrator temperature, on average 11 °C lower than the temperature of the metal sheets, as well as a much better ability to concentrate sunlight onto a single focal point. However, the glass mirror strips were proven to be very fragile and as such, require protection from the elements. While the strips were lighter and caused less of a load during windy conditions, they were susceptible to oscillations from gusty wind. This led to a number of strips breaking and needed to be replaced. By discretising the strips into individual pieces, they had the benefit of only needing to replace the strips that were damaged. This is also true for all future runs. It is still recommended that a tarp be used to protect the glass mirrors. Using glass mirror strips as a concentrator combined LFC technology with PTC technology and a novel PTC design was achieved. The design still required the installation area of a PTC. The novel design was compared to Industrial Solar’s industrial LFC module, LF-11, as it shares many similarities to LFC technology. The peak thermal output of the rig was significantly lower at 346 W/m2 compared to the industrial value of 562 W/m2. However, the noteworthy differences in design and optimisation between the two modules meant the results achieved were comparable. It is expected that better and more comparable results can be realised once the inherent flaws in the design, such as tracking the sun, aperture size and adding a vacuum absorber, are addressed. It is recommended that more research and emphasis is put into this field as an alternative energy power plant for South Africa. / Dissertation (MEng)--University of Pretoria, 2017. / Chemical Engineering / MEng / Unrestricted

Poster exhibited at GPSC Student Showcase, February 24th, 2016, University of Arizona. / To make photovoltaics (PV) and concentrated solar thermal power (CSP) more practical forms of alternative energy, creative innovations to current solar energy methods must be employed. The PVMirror – a new technology – is our solution to that problem. The PVMirror combines PV and CSP technologies by splitting the spectrum of sunlight using a dichroic mirror film. Light that is not transmitted to the solar cell is to instead be reflected to a focus, by way of a curved mirror. This hybrid of technologies is competitive, as it is both efficient and affordable compared to many other innovations in renewable energy. The PVMirror is designed to be an easy and cost-effective replacement to the reflectors used in existing CSP plants. Ultimately, we hope to demonstrate this PVMirror technology on a large scale and market it. As validated from interviewing with industry professionals, this technology has the potential to impact the world of solar energy because many industrial companies and utility-scale CSP project developers are interested in pairing CSP and PV to increase efficiency. Currently, using an outdoor sun tracker, we are testing an 18 inch by 18 inch prototype with four solar cells.

Current concentrated solar power plants (CSP) use molten salt at 565°C as a heat transfer and energy storage fluid. Due to thermal energy storage (TES), these solar plants can deliver dispatachable electricity to the grid; however, the levelized cost of electricity (LCOE) for these plants is 12-15 c/kWh, about 2.5 times as high as fossil fuel electricity generation. Molten salt technology limits peak operating temperatures to 565°C and a heat engine efficiency of 40%. Liquid metal (LM), however, can reach >1350°C, and potentially utilize a more efficient (60%) heat engine and realize cost reductions. A 1350 °C LM-CSP plant would require ceramic containment, inert atmosphere containment, additional solar flux concentration, and redesigned internal receiver. It was initially unclear if these changes and additions for LM-CSP were technically feasible and could lower the LCOE compared to LS-CSP. To answer this question, a LM-CSP plant was designed with the same thermal input as a published LS-CSP plant. A graphite internal cavity receiver with secondary concentration heated liquid Sn to 1400°C and transferred heat to a 2-phase Al-Si fluid for 9 hours of thermal energy storage. Input heat to the combined power cycle was 1350°C and had 60% thermal efficiency for a gross output of 168 MW. The cost of this LM-CSP was estimated by applying material cost factors to the designed geometry and scaling construction costs from published LS-CSP estimates. Furthermore, graphite was experimentally tested for reactivity with liquid Sn, successful reaction bonds, and successful mechanical seals. The result is switching to molten metal can reduce CSP costs by 30% and graphite pipes, valves, and seals are possible at least at 400°C.

Thesis (MEng)--Stellenbosch University, 2014. / ENGLISH ABSTRACT: Most rural African villages enjoy high levels of sunlight, but rolling out solar power generation technology to tap into this renewable energy resource at remote rural sites in Africa pose a number of design challenges. To meet these challenges, a project has been initiated to design, build and test/evaluate a knock down 3 kW peak electrical stand-alone self-tracking dual-axis concentrating solar power system. This study focusses on the mechatronic engineering aspects in the design and development of a dynamic mechatronic platform and digital electronic control system for the stand-alone concentrating solar power system. Design specifications require an accurate automatic positioner and control system for a motorized parabolic solar reflector with an optical solar harnessing capacity of 12 kWt at solar noon. It must be suitable for stand-alone rural power generation. This study presents a conceptual design and engineering prototype of a balanced cantilever tilt-and-swing dual-axis slew drive actuation means as mechatronic solar tracking mobility platform for a ∼12 m2 lightweight parabolic solar concentrator. Digital automation of the concentrated solar platform is implemented using an industrial Siemens S7-1200 programmable logic controller (PLC) with digital remote control interfacing, pulse width modulated direct current driving, and electronic open loop/closed loop solar tracking control. The design and prototype incorporates off-the-shelf components to support local manufacturing at reduced cost and generally meets the goal of delivering a dynamic mechatronic platform for a concentrating solar power system that is easy to transport, assemble and install at remote rural sites in Africa. Real-time experiments, conducted in the summer of South Africa, validated and established the accuracy of the engineering prototype positioning system. It shows that the as-designed and -built continuous solar tracking performs to an optical accuracy of better than 1.0◦ on both the azimuth and elevation tracking axes; and which is also in compliance with the pre-defined design specifications. Structural aspects of the prototype parabolic dish are evaluated and optimized by other researchers while the Stirling and power handling units are under development in parallel projects. Ultimately, these joint research projects aim to produce a locally manufactured knock down do-it-yourself concentrated solar power generation kit, suitable for deployment into Africa. / AFRIKAANSE OPSOMMING: Landelike gebiede in Afrika geniet hoë vlakke van sonskyn, maar die ontwerp van betroubare sonkrag tegnologie vir die benutting van hierdie hernubare energie hulpbron by afgeleë gebiede in Afrika bied verskeie uitdagings. Om hierdie uitdagings te oorkom, is ’n projek van stapel gestuur om ’n afbreekbare 3 kW piek elektriese alleenstaande selfaangedrewe dubbel-as son-konsentreeder te ontwerp, bou en te toets. Hierdie studies fokus op die megatroniese ingenieurs-aspekte in die ontwerp en ontwikkeling van ’n dinamiese megatroniese platform en ’n digitale elektroniese beheerstelsel vir die alleenstaande gekonsentreerde sonkrag stelsel. Ontwerp spesifikasies vereis ’n akkurate outomatiese posisionering en beheer stelsel vir ’n motor aangedrewe paraboliese son reflekteerder met ’n optiesekollekteer- kapasiteit van 12 kWt by maksimum sonhoogte, en veral geskik wees vir afgeleë sonkrag opwekking. Hierdie studie lewer ’n konsepsuele ontwerp en ingenieurs-prototipe van ’n gebalanseerde dubbelas swaai-en-kantel swenkrat aandrywingsmeganisme as megatroniese sonvolg platform vir ’n ∼12 m2 liggewig paraboliese son konsentreerder. Digitale outomatisering van die son konsentreerder platform is geimplementeer op ’n industriële Siemens S7-1200 programmeerbare logiese beheerder (PLB) met ’n digitale afstandbeheer koppelvlak, puls-wydte-gemoduleerde gelykstroom aandrywing en elektroniese ooplus en geslote-lus sonvolg beheer. Die ontwerp en prototipe maak gebruik van beskikbare komponente om lae-koste plaaslike vervaardiging te ondersteun en slaag in die algemeen in die doel om ’n dinamiese megatroniese platform vir ’n gekonsentreerde sonkrag stelsel te lewer wat maklik vervoer, gebou en opgerig kan word op afgeleë persele in Afrika. Intydse eksperimente is gedurende die somer uitgevoer om die akkuraatheid van die prototipe posisionering sisteem te evalueer. Dit toon dat die sisteem die son deurlopend volg met ’n akkuraatheid beter as 1.0◦ op beide die azimut en elevasie sonvolg asse, wat voldoen aan die ontwerp spesifikasies. Strukturele aspekte van die prototipe paraboliese skottel word deur ander navorsers geëvalueer en verbeter terwyl die Stirling-eenheid en elektriese sisteme in parallelle projekte ontwikkel word. Die uiteindelike doel met hierdie groepnavorsing is om ’n plaaslik vervaardigde doen-dit-self sonkrag eenheid te ontwikkel wat in Afrika ontplooi kan word.

An experimental investigation is presented on a novel High Temperature Falling Particle Receiver for Concentrated Solar Power (CSP) to quantify the extent of erosion of the receiver structural materials by the flowing particulate matter. The current receiver design uses a series of metal wire mesh screens to slow down the particulate flow through the receiver in order to increase their residence time thereby achieving the desired temperature rise within the receiver without the need for particulate recirculation. The solid particulates are gravity fed through the receiver where they absorb the incident thermal energy before flowing to a high temperature storage bin upstream of a heat exchanger where the heat stored in the particulate material is transferred to the working fluid for the power cycle. To assess the effective life of the receiver, this experimental investigation is undertaken. This thesis includes the development of an apparatus to test wire meshes under high temperature and particle abrasion conditions, and the presentation and analysis of these results.

Concentrating solar power (CSP) plant is a promising technology that exploits direct normal irradiation (DNI) from the sun to be converted into thermal energy in the solar field. One of the advantages of CSP technology is the possibility to store thermal energy in thermal energy storage (TES) for later production of electricity. The integration of thermal storage allows the CSP plant to be a dispatchable system which is defined as having a capability to schedule its operation using an innovative dispatch planning tool. Considering weather forecast and electricity price profile in the market, dispatch planning tool uses an optimization algorithm. It aims to shift the schedule of electricity delivery to the hours with high electricity price. These hours are usually reflected by the high demand periods. The implementation of dispatch optimizer can benefit the CSP plants economically from the received financial revenues. This study proposes an optimization of dispatch planning strategies for the parabolic trough CSP plant under two dispatch approaches: solar driven and storage driven. The performed simulation improves the generation of electricity which reflects to the increase of financial revenue from the electricity sale in both solar and storage driven approaches. Moreover, the optimization also proves to reduce the amount of dumped thermal energy from the solar field.

Direct absorption solar collectors offer possible improvement in efficiency over traditional surface absorbing collectors, because they have fewer heat transfer steps and has the ability to utilise higher radiation fluxes. Carbon black based nanofluids, in a base fluid of salt water, were synthesised by a two-step method where the carbon black nanoparticles were treated with a surfactant, TWEEN-20, in a 1:2 mass ratio and sonicated for 60 minutes to break up agglomerates. The synthesised nanofluids showed stability for over 31 days. The different carbon black concentration nanofluids' solar irradiation absorption properties were compared with each other and with the base fluid of salt water in a concentrating, as well as non-concentration scenario. It was found that the carbon black nanofluids showed excellent absorption properties over the entire solar radiation spectrum. A 1 m2 concentrating unit using a two-axis tracking system, with two mirrors and a 1 m diameter circular Fresnel lens, was used to concentrate solar radiation on a direct absorption solar collector flow cell with a 10 cm2 collection area. An optimum concentration of 0.001 volume % carbon black was found to show a 42 % increase in heating rate, compared to that of salt water. The collector was, however, hampered by high energy losses and the maximum collector efficiency achieved was only 46 %, 23 % higher than that of salt water. The overall system efficiency was only 22 %. This low efficiency can be attributed to the high optical concentration losses (50 % - 70 %) present in the concentrating unit. / Dissertation (MEng)--University of Pretoria, 2016. / Chemical Engineering / MEng / Unrestricted