This thesis develops and implements a testbed for the evaluation of inverter fed motor drives used in electric vehicles. The testbed consists of a computer-controlled dynamometer connected to power analysis and data collection tools. The programming and operation and of the testbed is covered. Then it is used to evaluate three pairs of identical rating inverters. The goal is to analyze the effect of topology and software improvements on motor drive efficiency. The first test analyzes the effect of a soft-switching circuit on inverter and motor efficiency. The second test analyzes the difference between space vector modulation (SVM) and current-band hysteresis. The final test evaluates the effect of both soft-switching and SVM on drive performance. The tests begin with a steady state analysis of efficiency over a wide range of torque and speed. Then drive cycles tests are used to simulate both city and highway driving. Together, these dynamic and steady state test results provide a realistic assessment of electric vehicle drive performance. / Master of Science

Driving has become a very common activity for most of the people around the world today. People are becoming more and more dependent on vehicles, contributing to the growth of automotive industry. New vehicles are released regularly into the market in order to meet the high demand. With the increase in demand, the importance of vehicle testing has also increased by many folds. Besides testing new vehicles for their performance prediction, existing vehicles also need to be tested in order to check their compliance to safety standards. Drive Cycles that have been traditionally defined as velocity over time profiles are used as vehicle testing beds. The need for re-defining drive cycles is demonstrated through the high deviations between the predicted and the actual performance values. As such, a new approach for defining automotive drive cycles, Journey Mapping, is proposed. Journey Mapping defines a drive cycle more realistically as the journey of a particular vehicle from an origin to the destination, which during its journey is influenced by various conditions such as weather, terrain, traffic, driver behavior, road , vehicle and aerodynamic. This concept of Journey Mapping has been implemented using AMESim for a Ford Focus Electric 2012. Journey Mapping was seen to predict its energy consumption with about 5% error; whereas, the error was about 13% when it was tested against the US06 cycle, which provided the most accurate results out of the various traditional drive cycles used for testing for the selected scope. / Thesis / Master of Applied Science (MASc)

The rise in overall powertrain complexity and the stringent performance requirements of a hybrid electric vehicle (HEV) have elevated the role of its powertrain control strategy to considerable importance. Iterative modeling and simulation form an integral part of the control strategy design process and industry engineers rely on proprietary ?legacy? models to rapidly develop and implement control strategies. However, others must initiate new algorithms and models in order to develop production-capable control systems. This thesis demonstrates the development and validation of a charge-sustaining control algorithm for a through-the-road (TTR) parallel hybrid (diesel-electric) powertrain. Some unique approaches used in powertrain-level control of other commercial and prototype vehicles have been adopted to incrementally develop this control strategy. The real-time performance of the control strategy has been analyzed through on-road and chassis dynamometer tests over several standard drive cycles. Substantial quantitative improvements in the overall HEV performance over the stock configuration, including better acceleration and fuel-economy have been achieved.

Plug-in Hybrid Electric vehicle (PHEV) technology has the potential to reduce operational costs, greenhouse gas (GHG) emissions, and gasoline consumption in the transportation market. However, the net benefits of using a PHEV depend critically on several aspects, such as individual travel patterns, vehicle powertrain design and battery technology. To examine these effects, a multi-objective optimization model was developed integrating vehicle physics simulations through a Matlab/Simulink model, battery durability, and Canadian driving survey data. Moreover, all the drivetrains are controlled implicitly by the ADVISOR powertrain simulation and analysis tool. The simulated model identifies Pareto optimal vehicle powertrain configurations using a multi-objective Pareto front pursuing genetic algorithm by varying combinations of powertrain components and allocation of vehicles to consumers for the least operational cost, and powertrain cost under various driving assumptions. A sensitivity analysis over the foremost cost parameters is included in determining the robustness of the optimized solution of the simulated model in the presence of uncertainty. Here, a comparative study is also established between conventional and hybrid electric vehicles (HEVs) to PHEVs with equivalent optimized solutions, size and performance (similar to Toyota Prius) under both the urban and highway driving environments. In addition, breakeven point analysis is carried out that indicates PHEV lifecycle cost must fall within a few percent of CVs or HEVs to become both the environmentally friendly and cost-effective transportation solutions. Finally, PHEV classes (a platform with multiple powertrain architectures) are optimized taking into account consumer diversity over various classes of light-duty vehicle to investigate consumer-appropriate architectures and manufacturer opportunities for vehicle fleet development utilizing simplified techno-financial analysis. / Graduate / 0540 / 0548 / ehtesham@uvic.ca

The global greenhouse gas CO2 emission from the transportation sector is very significant. To reduce this gas emission, EU has set an average target of not more than 95 CO2/km for new passenger cars by the year 2020. A great reduction is still required to achieve the CO2 emission target in 2020, and many different approaches are being considered. This thesis focuses on the thermal management of the engine as an area that promise significant improvement of fuel efficiency with relatively small changes. The review of the literature shows that thermal management can improve engine efficiency through the friction reduction, improved air-fuel mixing, reduced heat loss, increased engine volumetric efficiency, suppressed knock, reduce radiator fan speed and reduction of other toxic emissions such as CO, HC and NOx. Like heat loss and friction, most emissions can be reduced in high temperature condition, but this may lead to poor volumetric efficiency and make the engine more prone to knock. The temperature trade-off study is conducted in simulation using a GT-SUITE engine model coupled with the FE in-cylinder wall structure and cooling system. The result is a map of the best operating temperature over engine speed and load. To quantify the benefit of this map, eight driving styles from the legislative and research test cycles are being compared using an immediate application of the optimal temperature, and significant improvements are found for urban style driving, while operation at higher load (motorway style driving) shows only small efficiency gains. The fuel consumption saving predicted in the urban style of driving is more than 4%. This assess the chance of following the temperature set point over a cycle, the temperature reference is analysed for all eight types of drive cycles using autocorrelation, lag plot and power spectral density. The analysis consistently shows that the highest volatility is recorded in the Artemis Urban Drive Cycle: the autocorrelation disappears after only 5.4 seconds, while the power spectral density shows a drop off around 0.09Hz. This means fast control action is required to implement the optimal temperature before it changes again. Model Predictive Control (MPC) is an optimal controller with a receding horizon, and it is well known for its ability to handle multivariable control problems for linear systems with input and state limits. The MPC controller can anticipate future events and can take control actions accordingly, especially if disturbances are known in advance. The main difficulty when applying MPC to thermal management is the non-linearity caused by changes in flow rate. Manipulating both the water pump and valve improves the control authority, but it also amplifies the nonlinearity of the system. Common linearization approaches like Jacobian Linearization around one or several operating points are tested, by found to be only moderately successful. Instead, a novel approach is pursued using feedback linearization of the plant model. This uses an algebraic transformation of the plant inputs to turn the nonlinear systems dynamics into a fully or predominantly linear system. The MPC controller can work with the linear model, while the actual control inputs are found using an inverse transformation. The Feedback Linearization MPC of the cooling system model is implemented and testing using MathWork Simulink®. The process includes the model transformation approach, model fitting, the transformation of the constraints and the tuning of the MPC controller. The simulation shows good temperature tracking performance, and this demonstrates that a MPC controller with feedback linearization is a suitable approach to thermal management. The controller strategy is then validated in a test rig replicating an actual engine cooling system. The new MPC controller is again evaluated over the eight driving cycles. The average water pump speed is reduced by 9.1% compared to the conventional cooling system, while maintaining good temperature tracking. The controller performance further improves with future disturbance anticipation by 20.5% for the temperature tracking (calculated by RMSE), 6.8% reduction of the average water pump speed, 47.3% reduction of the average valve movement and 34.0% reduction of the average radiator fan speed.

With increasing costs of fossil fuels and intensified environmental awareness, low carbon vehicles, including hybrid electric vehicles (HEVs), are becoming more popular for car buyers due to their lower running costs. HEVs are sensitive to the driving conditions under which they are used however, and real-world driving can be very different to the legislative test cycles. On the road there are higher speeds, faster accelerations and more changes in speed, plus additional factors that are not taken into account in laboratory tests, all leading to poorer fuel economy. Future trends in the automotive industry are predicted to include a large focus on increased hybridisation of passenger cars in the coming years, so this is an important current research area. The aims of this project were to determine the energy consumption of a HEV in real-world driving, and investigate the differences in this compared to other standard drive cycles, and also compared to testing in laboratory conditions. A second generation Toyota Prius equipped with a GPS (Global Positioning System) data logging system collected driving data while in use by Loughborough University Security over a period of 9 months. The journey data was used for the development of a drive cycle, the Loughborough University Urban Drive Cycle 2 (LUUDC2), representing urban driving around the university campus and local town roads. It will also have a likeness to other similar driving routines. Vehicle testing was carried out on a chassis dynamometer on the real-world LUUDC2 and other existing drive cycles for comparison, including ECE-15, UDDS (Urban Dynamometer Driving Schedule) and Artemis Urban. Comparisons were made between real-world driving test results and chassis dynamometer real-world cycle test results. Comparison was also made with a pure electric vehicle (EV) that was tested in a similar way. To verify the test results and investigate the energy consumption inside the system, a Prius model in Autonomie vehicle simulation software was used. There were two main areas of results outcomes; the first of which was higher fuel consumption on the LUUDC2 compared to other cycles due to cycle effects, with the former having greater accelerations and a more transient speed profile. In a drive cycle acceleration effect study, for the cycle with 80% higher average acceleration than the other the difference in fuel consumption was about 32%, of which around half of this was discovered to be as a result of an increased average acceleration and deceleration rate. Compared to the standard ECE-15 urban drive cycle, fuel consumption was 20% higher on the LUUDC2. The second main area of outcomes is the factors that give greater energy consumption in real-world driving compared to in a laboratory and in simulations being determined and quantified. There was found to be a significant difference in fuel consumption for the HEV of over a third between on-road real-world driving and chassis dynamometer testing on the developed real-world cycle. Contributors to the difference were identified and explored further to quantify their impact. Firstly, validation of the drive cycle accuracy by statistical comparison to the original dataset using acceleration magnitude distributions highlighted that the cycle could be better matched. Chassis dynamometer testing of a new refined cycle showed that this had a significant impact, contributing approximately 16% of the difference to the real-world driving, bringing this gap down to 21%. This showed how important accurate cycle production from the data set is to give a representative and meaningful output. Road gradient was investigated as a possible contributor to the difference. The Prius was driven on repeated circuits of the campus to produce a simplified real-world driving cycle that could be directly linked with the corresponding gradients, which were obtained by surveying the land. This cycle was run on the chassis dynamometer and Autonomie was also used to simulate driving this cycle with and without its gradients. This study showed that gradient had a negligible contribution to fuel consumption of the HEV in the case of a circular route where returning to the start point. A main factor in the difference to real-world driving was found to be the use of climate control auxiliaries with associated ambient temperature. Investigation found this element is estimated to contribute over 15% to the difference in real-world fuel consumption, by running the heater in low temperatures and the air conditioning in high temperatures. This leaves a 6% remainder made up of a collection of other small real-world factors. Equivalent tests carried out in simulations to those carried out on the chassis dynamometer gave 20% lower fuel consumption. This is accounted for by degradation of the test vehicle at approximately 7%, and the other part by inaccuracy of the simulation model. Laboratory testing of the high voltage battery pack found it constituted around 2% of the vehicle degradation factor, plus an additional 5% due to imbalance of the battery cell voltages, on top of the 7% stated above. From this investigation it can be concluded that the driving cycle and environment have a substantial impact of the energy use of a HEV. Therefore they could be better designed by incorporating real-world driving into the development process, for example by basing control strategies on real-world drive cycles. Vehicles would also benefit from being developed for use in a particular application to improve their fuel consumption. Alternatively, factors for each of the contributing elements of real-world driving could be included in published fuel economy figures to give prospective users more representative values.

This research introduces a high-performance electric taxiing system (ETS) as a modern solution to improve the on-ground operations of today’s aircraft, which are conventionally powered through the main engines. The presented ETS is propelled by electric motors, integrated into the main landing gear of a state-of-the-art midsize commercial aircraft, and powered by an additional not quantified electrical energy storage system. The proposed system can therefore operate autonomously from any aircraft-internal power source, i.e. Auxiliary Power Unit or equivalent. The main objective of this work is to assess the energy consumption of the introduced ETS while considering energy recuperation due to regenerative braking. The ETS powertrain is sized to match modern conventional taxi performances that were seen in 36 self-recorded takeoff- and landing taxi driving profiles. A custom ETS simulation model was developed and simulated across all available driving profiles to confirm the desired powertrain performance and to predict the system’s energy consumption. For the purpose of enhancing the validity of these energy consumption predictions, a suitable motor controller is then designed by the use of MATLAB Simulink. An easy-to-implement switch loss model was created to predict the ETS motor controller efficiency map. Finally, the former energy consumption predictions were revised for the implementation of the motor controller and an estimated traction motor efficiency map. The results exhibit that the revised ETS simulation model was capable of refining the energy consumption. It was found that the ETS will consume up to 9.89 kWh on average if the full potential of the traction motors energy recuperation capabilities are being used. The simulation outcomes further demonstrate that regenerative braking offers great potential in ETS applications since more than 14 % of required traction energy could be regenerated to yield the above mentioned average energy consumption. / Thesis / Master of Applied Science (MASc)