Even minimal improvements in particle collection efficiency of electrostatic precipitators significantly reduce dust emission from fossil-fuelled power stations and reduce pollution. Yet current designs rely on the Deutsch collection theory, which was developed for tubular precipitators and has been applied to wire-plate precipitators on the assumption that the inter-electrode electric fields at the same discharge distance in both were similar. Differences in geometry and associated collector electric fields and current density non-uniformity have not been taken into account, although the collector electric field and current density of the wire-plate precipitator are not uniform. And observations show that precipitated dust patterns and the distribution of collector current density are interrelated. Investigations revealed a simple square law relationship between the collector electric field and the collector current density in the space charge dominated coronas. Applying this relationship to the Deutsch collection theory led to a current-density-based collection formula that takes into account the non-uniform collector current density distribution. The current-density-based collection formula is then used to assess the impact of collector current density on collection efficiency, the results closely following published measurements. Applying the current-density-based collection formula to estimate the dust accumulation shows that most of the dust accumulates at collector locations facing the corona wires. The effect of the non-uniform precipitated dust layer on collection performance is assessed using the distributed corona impedance - the ratio of the inter-electrode voltage and the non-uniform collector current. Re-distribution of the collector current profile as dust builds up is also compatible with published measurements. Finally this is applied to optimize the wire-plate precipitator collection performance. This shows that optimal collection performance is obtained with the wire-wire spacing less than the wire-plate distance, once again confirming published experimental results. This is the first analytical approach to show better collection performance can be achieved at the ratio of wire-wire spacing/wire-plate distance not equal to unity, which has been the standard industry practice since 1960.

The first part of the thesis investigates the enhancement of fly ash-based geopolymer with alkali pretreated sweet sorghum fiber. The unconfined compression, splitting tensile and flexural tests were conducted to investigate the mechanical properties of geopolymer composite. The results indicate that the inclusion of sweet sorghum fiber slightly decreases the unconfined compressive strength (UCS), however, the splitting tensile and flexural strengths as well as the post-peak toughness increase with the fiber content up to 2% and then decrease thereafter. A durability test program containing 10 wet/dry cycles was performed to evaluate the long-term performance of the geopolymer composite related to wet/dry cycling. The results indicate that both the UCS and the splitting tensile strength of the geopolymer composite progressively decrease with the number of wet/dry cycles. The second part of the thesis investigates the utilization of biopolymers to stabilize MT for dust control. First, a fall cone method was adopted to evaluate the Atterberg limits and undrained shear strength of MT stabilized with biopolymers. The results indicate that the inclusion of biopolymers increases both the liquid limit and the undriained shear strength of MT. Two new equations are proposed for predicting the undrained shear strength of MT based on liquid limit and water content, and liquidity index. Second, an experimental program including moisture retention, wind tunnel and surface strength tests was performed to evaluate the effectiveness of biopolymer stabilization for dust control. The results indicate that biopolymers are effective in enhancing the moisture retention capacity, improving the dust resistance, and increasing the surface strength of MT. Third, a durability test program containing 10 wet/dry cycles was applied to MT samples treated with biopolymer solutions of different concentrations. The results show that the dust resistance of MT samples progressively decreases with the number of wet/dry cycles. Finally, experimental and numerical studies on the unconfined compressive strength (UCS) of MT stabilized with biopolymer were carried out. It is found that inclusion of biopolymer into MT favors the increase of adhesion between MT particles and thus the increase of the UCS of MT.

Two of the main safety and health issues recognized during deep cut coal mining are methane and dust hazards. Advances in continuous miner technology have improved safety and productivity. However, these advances have created some environmental problems, notably more dust and methane being generated at the face during coal extraction. Results of studies performed in the last three decades concerning the face ventilation for deep cut mining showed very complicated airflow behavior. The specifics of flow patterns developed by the face ventilation systems presents significant challenge for analytical description even for equipment-free entry. Fortunately, there are methods, such as numerical simulations that could be used to provide an engineering solution to the problem. Computational Fluid Dynamics (CFD) codes have been successfully applied during the last decade using the power of Supercomputers. Although significant progress has been made, a benchmark industry oriented CFD code dedicated to face ventilation is still not available. The goal of this project is to provide the mining industry a software for CFD analysis and design of face ventilation systems. A commercial CFD system SC/Tetra Thermofluid Analysis System with Unstructured Mesh Generator, copyright © Cradle Co, was selected for a development platform. A number of CFD models were developed for the needs of this study including methane release, dust generation, 3D models of commonly used continuous mining machines, scrubbers and water spray systems. The developed models and the used CFD code were successfully validated in the part for methane dilution, using available data from small scale and full scale experiments. The developed models for simulation of dust control systems need to be validated in the future. The developed code automates all necessary steps needed for simulation of face ventilation systems, starting with the construction of a 3D model, generation of the computational mesh, solving and monitoring the calculations, to post-processing and graphical representation of the obtained results. This code shall allow mining engineers to design better and safer face ventilation systems while providing the Mine Safety and Health Administration (MSHA) a tool to check and approve the industry’ proposed ventilation plans.

Thesis (M.S.)--Ohio University, November, 2008. / Title from PDF t.p. Includes bibliographical references.

Drywall finishing operations have been associated with worker exposure to dust that contains known particulate respiratory health hazards, such as silica, talc, and mica. Despite the existence of engineering, work-practice, and personal-protective-equipment (PPE) control technologies for the mitigation of this hazard, worker exposures persist in the drywall finishing industry. This research employed a macroergonomic framework to evaluate this problem and identify barriers to dust control technology adoption in the key subsystems: personnel, technological, and organizational. In the first study, the organizational subsystem was evaluated through a telephone interview of 264 drywall finishing firm owners. This study found the most commonly used dust control technology was respiratory protection. Cost, usability, environmental factors, and productivity were barriers identified in preventing adoption of other technologies. In the second study, of the technological subsystem, 16 participants performed simulated drywall finishing tasks with each of four methods, in a laboratory setting. Dust particles were monitored and compared among the technologies used. Participants performed usability evaluations of the four tools. The ventilated sander produced less respirable-size class dust than did the other three tools. The block sander produced more dust than the other three tools. Usability evaluations revealed that the block sander was easiest to learn, easiest to use, and perceived to be the best overall, while the wet method and pole sander were considered to have poor usability in terms of ease of use and productivity. Usability problems associated with perceived comfort and ease of use were identified for the ventilated sander, but it was tied for "overall best" with the block sander. The third study, of drywall finishing worker perceptions, employed the Health Belief Model to assess barriers to technology adoption, risk, susceptibility, and benefits. Results showed that workers have a high perception of the risk associated with drywall dust, but a lower perception of individual susceptibility to disease as a result of occupational exposure. Barriers to the use of dust control technologies were identified as being associated with organizational and usability factors. Most participants indicated having access only to respiratory protection, among the available dust control methods. / Ph. D.

Thesis (MSc (Earth Sciences))--Stellenbosch University, 2008. / This study aims to provide a practical tool for the prediction and management of dust generated by the activities of an opencast mining operation. The study was conducted on opencast gypsum mines in the semi-arid environment of the Bushmanland, 90 km north of Loeriesfontein in the Northern Cape Province from April 2000 to October 2007. The vertical and horizontal components of wind transported sediment were sampled and a dust settling model was designed to predict the settling pattern of dust generated by opencast mining operations. The model was applied to soil samples collected from an area surrounding a mine. The influence sphere of the mining operation was predicted by the application of the model and then mapped. Once the influence sphere is mapped, the dust influence can be managed with the aid of an onsite weather station. By further applying the predictions based on climatic data, the influence sphere can be modelled. The model is not only applicable to the planning phase of an opencast mine to plan the position of dust sensitive areas like the living quarters, office buildings and workshops etc., but also to indicate the historical impact that a mining operation had once a quarry on an active mine is worked out and rehabilitated or a mine is closed. The model application can also aid with the explanation and visual or graphic representation of the predicted impact of planned mining operations on communities or neighbouring activities to them and thus avoid later penalties.

Thesis (MPH. (Occupational and Environmental Health))-- University of Limpopo, 2012 / Background: The objective of this study was to quantify personal time-weighted average respirable dust and silica exposure of workers at foundries in Gauteng and to rank the occupations in foundries according to the risk of exposure to silica quartz. Methods: A task-based risk assessment of 56 personal samples from two foundries was conducted. Personal exposure data was collected from workers’ breathing zones for the full working shift. All analyses of samples for silica dust were carried out in the CSIR Centre for Mining Innovation’s Laboratory, which has SANAS accreditation (ISO 17025) for both x-ray powder diffraction and particle size analysis methods. Results: The personal time-weighted average mean and median respirable silica dust concentration was 0.184 mg/m³ and 0.167 mg/m³ respectively. The maximum exposure concentration was 0.835 mg/m³ and minimum exposure was 0.010 mg/m³. The occupations within the foundries with the highest exposures were moulders, sand mixers, furnace operators and the lowest exposed occupations were grinders, closers, and casting operators. The majority of foundry workers (62%) in both foundries are exposed to respirable silica dust at above the South African occupational exposure level (OEL). Conclusion and recommendations: Foundry workers are over-exposed to respirable silica dust and are potentially at high risk of contracting silicosis and other occupational diseases associated with respirable silica dust. It is recommended that a dust control programme be implemented and a baseline study be conducted.

M. Tech. (Department of Metallurgical Engineering, Faculty of Engineering and Technology), Vaal University of Technology. / Dust generated during comminution of end of life printed circuit boards (PCB), typically having d80 of 212 μm, contains copper and gold up to 6.32 % and 635 g/ton, respectively. The dust particles being highly diverse in material makeup, an hydrometallurgical processing scheme able to selectively recover target values was studied. Use of mineral acids will result in multiple metal dissolution which will complicate subsequent solution treatments. Detailed characterization of the dust was first carried out, and leaching scheme were thereafter investigated to selectively recover gold and copper from the dust, in three leaching stages. Different conditions of ammonia and thiourea leaching were investigated to optimize agitation speed, reagents concentration, temperature and leaching time. The leaching kinetics of these elements from the dust under different prevailing leaching conditions were studied. Elemental composition of the dust size fractions indicates metal contents generally increase with decreasing dust particle size, down to – 53 μm size, which contains up to 635 g/ton Au, 25.43 % Fe, and 1.40 % Cu, compared to 51 g/ton Au, 3.07 % Fe and 6.32 % Cu in the 150–212 μm fraction. Thermodynamically, under oxidative ammonia leaching, zinc and copper ammine complex is feasible, yet zinc recovery is low. For 75 – 106 μm dust size, 2 M NH4OH, 17.5 M H2O2, 1 atm. pressure and 400 rpm in Parr reactor, Cu and Zn recoveries were 92 % and 50 %, while the activation energies evaluated within 283 – 313 K gave 47.39 kJ/mol and 33.12 kJ/mol. The kinetic analysis for copper leaching gave best correlation coefficient (R2) of 0.9804 when fitted into the chemical control model, and the rate constant was 4.4 x 10-3 at 313 K. The presence of base metals frustrates direct gold recovery from the dust using thiourea with sulphuric acid and hydrogen peroxide. Therefore, the residue obtained from the first stage copper leach was acid washed to remove iron and other residual base metal contents with 5 M H2SO4, at 333 K, 400 rpm for 2 hours. Recovery analysis shows that about 75-98 % Fe, 54-65 % Zn and 96-98 % Ni were recovered under this condition while Cu was less than 7 % at all PSDs; copper having been selectively removed at the first stage. Using 75 – 106 μm dust fraction, gold recovery was optimum when the acid wash residue was leached with 0.5 M thiourea (SC(NH2)2), 0.5 M sulphuric acid (H2SO4), 0.1 M hydrogen peroxide (H2O2) under 1 atm. pressure, 298 K and 400 rpm for 4 hours. The recovery was 98 % Au. Using this optimum for other size fractions, over 98 % gold was recovered from 150–212 μm, 106 – 150 μm and 75 – 106 μm dust while 71 % and 68 % Au were recovered from 53 – 75 μm and – 53 μm respectively. The lower recovery at the finest sizes can be due to the quantity of the gold contents deported in this particle size, which will require higher reagent dosage. The kinetic analysis gave best correlation coefficient (R2) of 0.99 when fitted to the chemical control leaching model. From this data, a process flowsheet was proposed to give separate streams rich in copper and gold values from the processed dust, with detailed processing parameters. This is considered a readily scalable process solution for retrieving gold and copper from PCB dust.

Thesis. 1978. Ph.D.--Massachusetts Institute of Technology. Dept. of Electrical Engineering and Computer Science. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING. / Bibliography: leaves 248-250. / Ph.D.

A dissertation submitted to the Faculty of Engineering, University of the Witwatersrand, Johannesburg, in fulfillment of the requirements for the degree of Master of Science in Engineering / Regulation 10.24 of the Minerals Act (1991) of the Republic of South Africa is applied for the purpose of preventing the development and propagation of coal-dust explosions in underground coal mines. ( Abbreviation abstract ) / AC2017