The majority of this dissertation focuses on proton conducting materials that could be used at high operating temperatures. Higher operating temperatures are desirable as they will increase fuel cell efficiency, reduce cost, and simplify the heat management system. The factors governing proton conduction including segmental mobility, protogenic group identity, and charge carrier density were investigated on a variety of polymers containing 1H-1,2,3-triazole moieties. Proton conductivity measurements were made using AC impedance spectroscopy. Random copolymers and terpolymers of triazole-containing acrylates and poly(ethylene glycol)methyl ether acrylate (PEGMEA) have been synthesized. Conductivity increased with increasing degree of PEG incorporation until reaching a maximum at 30% mole PEGMEA. In comparison to benzimidazole-functionalized polyacrylate with 35% mole PEGMEA, the triazole analog showed a higher proton conductivity, and a less pronounced conductivity temperature dependence. Further increases in conductivity was achieved through the addition of trifluoroacetic acid. To study the effect of charge carrier density on proton conduction, polyacrylates containing a different number of triazole groups per repeat unit were synthesized. The result showed that introduction of more than one triazole per repeat unit did not result in an increase in conductivity as there was an accompanying increase in Tg. To improve the thermal and mechanical properties, triazole groups were tethered to a higher Tg backbone polymer, polynorbornene. Introduction of polyhedral oligomeric silsesquioxane (POSS) into triazole-functionalized polynorbornene was also investigated. In a parallel set of investigations, poly(2-(dimethylamino)ethyl methacrylate), PDMAEMA, and copolymers of DMAEMA and methyl methacrylate (PDMAEMA-co-PMMA) were synthesized via atom transfer radical polymerization (ATRP). Fluorescently-labeled PDMAEMAs were synthesized using fluorescent ATRP initiators to ensure the presence of one dye molecule on every polymer chain. PDMAEMAs and PDMAEMA-co-PMMA with different molecular weights have been deposited onto a negatively-charged silica surface via controlled flow deposition. The results show that the polymer deposition rate depends on molecular weight, and is inversely proportional to molecular weight. A preliminary adhesion study of 1-μm negatively charged silica spheres onto these functionalized surfaces indicates that by varying the molecular weight, the adhesion threshold can be changed. System modeling is being conducted to support experimental observations.

Anhydrous proton conducting polymers are highly sought after for applications in high temperature polymer electrolyte membrane fuel cells (PEMFCs). N-heterocycles (eg. imidazole, triazole, and benzimidazole), owing to their amphoteric nature, have been widely studied to develop efficient anhydrous proton transporting polymers. The proton conductivity of N-heterocyclic polymers is influenced by several factors and the design and development of polymers with a delicate balance among various synergistic and competing factors to provide appreciable proton conductivities has been a challenging task. In this thesis, the proton transport (PT) characteristics of polymers functionalized with two diverse classes of functional groups - N-heterocycles and phenols have been investigated and efforts have been made to develop the molecular design criteria for the design and development of efficient proton transporting functional groups and polymers. The proton conduction pathway in 1H-1,2,3-triazole polymers is probed by employing structurally analogous N-heterocyclic (triazole, imidazole, and pyrazole) and benz-N-heterocyclic (benzotriazole, benzimidazole, and benzopyrazole) polymers. Imidazole-like pathway was found to dominate the proton conductivity of triazole and pyrazole-like pathway makes only a negligible contribution, if any. Polymers containing benz-N-heterocycles exhibited higher proton conductivity than those with the corresponding N-heterocycles. Pyrazole-like functional groups, i.e. the molecules with two nitrogen atoms adjacent to each other, were found not to be good candidates for PT applications. A new class of proton transporting functional groups, phenols, has been introduced for anhydrous PT. One of the highlighting features of phenols over N-heterocycles is that the hydrogen bond donor/acceptor reorientation can happen on a single -OH site, allowing for facile reorientational dynamics in Grotthuss PT and enhanced proton conductivities in phenolic polymers. Unlike the case of N-heterocycles, comparable conductivities were achieved between poly (3,4,5-trihydroxy) styrene and the corresponding small molecule, pyrogallol. This observation suggests that reorientation should be considered as a crucial design parameter for PT functional groups. The PT characteristics of phenol-based biaryl polymers are studied and compared with the analogous phenol-based linear styrenic polymers. The two-dimensional disposition of -OH moieties in biaryl polymers, although resulted in lower apparent activation energies (Ea), did not improve the net proton conductivity due to the accompanying increase in glass transition temperature (Tg). Thus, the ease of synthesis and lower Tg values of phenol-based styrene polymers make the styrenic polymer architecture preferable over the biaryl architecture. Finally, the synthesis of a series of poly(3,4-dihydroxy styrene)-b-polystyrene block copolymers has been demonstrated via anionic polymerization. These block copolymers will provide an opportunity to systematically investigate the effect of nanoscale morphology on proton transport.

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O envelhecimento dos eletrocatalisadores utilizados em cátodos de células a combustível de eletrólito polimérico (PEMFCs) é um dos principais fatores que restringem sua aplicação como conversores de energia em larga escala. Esse trabalho visa contribuir para o aprimoramento da estabilidade de nanopartículas de platina (NPs de Pt) por meio da modificação do suporte catalítico aos quais encontram-se impregnadas. Desse modo, foram realizadas sínteses de suportes catalíticos baseados em óxidos de molibdênio (MoO3 e MoO2) ancorados em carbono Vulcan® XC72-R, sendo os materiais produzidos caracterizados física, estrutural e eletroquimicamente antes e após a impregnação de NPs de Pt. Para investigar a estabilidade dos eletrocatalisadores, foi realizado um teste de degradação eletroquímico acelerado, o qual consistiu em aplicar os ciclos de potenciais entre 0,6 e 1,0 V vs. ERH por curto período de tempo. Os resultados mostraram que os métodos de síntese utilizados foram satisfatórios, levando a formação dos catalisadores com as proporções bem próximas das requeridas. O catalisador Pt/MoO3-C apresentou a maior atividade específica frente a reação de redução de oxigênio (RRO), atribuída a efeitos sinérgicos metal/suporte. Quando investigada a estabilidade dos materiais frente ao teste de degradação eletroquímico acelerado, observou-se que, a princípio, nenhum dos óxidos de molibdênio diminui a extensão da degradação da platina. Analisando-se as atividades específicas frente à RRO para cada catalisador antes e após o envelhecimento eletroquímico, foi observado que Pt/MoO2-C apresentou-se como o material mais estável dentre os demais. / The aging of Pt based electrocatalysts used in the polymer electrolyte fuel cell (PEMFC) cathodes is one of the main issues that restrict its wide application as energy converters. This work aims to contribute to the improvement of the stability of platinum nanoparticles (Pt NPs) by modification of the catalyst support at which they are impregnated. Thus, syntheses of catalyst supports based on molybdenum oxide (MoO3 and MoO2) anchored on Vulcan® XC72-R carbon were carried out and the produced materials were characterized physically, structurally and electrochemically prior and after impregnation of the Pt NPs. To investigate their stability, an electrochemical accelerated degradation test was performed, which consisted of applying a large number of short duration potential cycling steps between 0.6 and 1.0 V vs. RHE. The results showed that the synthetic methods used here were satisfactory, leading to the formation of catalysts with compositions near to those expected. The Pt/MoO3-C catalyst showed the highest specific activity toward the oxygen reduction reaction (ORR), and this was attributed to metal/support synergistic effects. When the stability against electrochemical accelerated degradation test of the materials was investigated, it was observed that, in principle, none of the molybdenum oxides really decreases the extent of platinum degradation. However, comparing the specific activities towards the ORR for each catalyst, before and after electrochemical aging, it is concluded that Pt/MoO2-C is the most stable material among all others.

A procedure is presented to analyze select geometric and effective properties of the porous transport layer (PTL) of the polymer electrolyte membrane fuel cell (PEMFC) in com- pressed and uncompressed states using micro-computed X-ray tomography (Micro CT). A method of compression using a novel device design was employed to mimic the non-homogeneous compression conditions found in functioning fuel cells. The process also features open source image processing and CFD analysis through the use of software packages Fiji and OpenFOAM (proprietary software is also used such as Matlab). Tomographic images of a PTL sample in different compressive states are first analyzed by measuring local porosity values in the through-plane and both in- plane directions. The objective of this study was to develop a method for imaging the PTL structure to show directionality within its properties using relatively inexpensive and non-destructional means. Three different PTL types were tested, one without any additives, one with Polytetrafluoroethylene (PTFE) and one with PTFE and a microporous layer (MPL). Non-homogeneous porosity was shown to exist with the highest and least variable porosity values obtained from the in-plane direction that was in-line with the direction of fibres. Porosity values compared well with values obtained from the literature. The profile of the PTL with MPL added was unattainable using this procedure as the resolution of the Micro CT was too low to resolve its pore space. The next stage involved the effective properties analysis which included effective electronic conductivity and effective diffusivity. It was found that the through-plane values for the effective electronic conductivity study were higher than expected. The ratio between through-plane and in-plane was found to be much higher than expected from literature. Lack of sufficient resolution of fibre contacts has been shown to play a role in this discrepancy. These contact problems were shown not too affect measurements of diffusivity in the pore phase. The in-plane direction parallel to the direction of fibres was found to have the highest values of effective transport properties. Effective diffusivity ratios of between 0.1 and 0.37 were found to be reasonable with the limited experimental evidence found in literature. The it was found that the Bruggeman relation for calculating diffusivity and percolation theory by Tomadakis and Sotirchos over predicted the values for diffusion within the PTL and it is suggested that these theories are not suitable for predicting diffusivity for this material. / Thesis (Master, Mechanical and Materials Engineering) -- Queen's University, 2012-02-02 15:46:29.395

O envelhecimento dos eletrocatalisadores utilizados em cátodos de células a combustível de eletrólito polimérico (PEMFCs) é um dos principais fatores que restringem sua aplicação como conversores de energia em larga escala. Esse trabalho visa contribuir para o aprimoramento da estabilidade de nanopartículas de platina (NPs de Pt) por meio da modificação do suporte catalítico aos quais encontram-se impregnadas. Desse modo, foram realizadas sínteses de suportes catalíticos baseados em óxidos de molibdênio (MoO3 e MoO2) ancorados em carbono Vulcan® XC72-R, sendo os materiais produzidos caracterizados física, estrutural e eletroquimicamente antes e após a impregnação de NPs de Pt. Para investigar a estabilidade dos eletrocatalisadores, foi realizado um teste de degradação eletroquímico acelerado, o qual consistiu em aplicar os ciclos de potenciais entre 0,6 e 1,0 V vs. ERH por curto período de tempo. Os resultados mostraram que os métodos de síntese utilizados foram satisfatórios, levando a formação dos catalisadores com as proporções bem próximas das requeridas. O catalisador Pt/MoO3-C apresentou a maior atividade específica frente a reação de redução de oxigênio (RRO), atribuída a efeitos sinérgicos metal/suporte. Quando investigada a estabilidade dos materiais frente ao teste de degradação eletroquímico acelerado, observou-se que, a princípio, nenhum dos óxidos de molibdênio diminui a extensão da degradação da platina. Analisando-se as atividades específicas frente à RRO para cada catalisador antes e após o envelhecimento eletroquímico, foi observado que Pt/MoO2-C apresentou-se como o material mais estável dentre os demais. / The aging of Pt based electrocatalysts used in the polymer electrolyte fuel cell (PEMFC) cathodes is one of the main issues that restrict its wide application as energy converters. This work aims to contribute to the improvement of the stability of platinum nanoparticles (Pt NPs) by modification of the catalyst support at which they are impregnated. Thus, syntheses of catalyst supports based on molybdenum oxide (MoO3 and MoO2) anchored on Vulcan® XC72-R carbon were carried out and the produced materials were characterized physically, structurally and electrochemically prior and after impregnation of the Pt NPs. To investigate their stability, an electrochemical accelerated degradation test was performed, which consisted of applying a large number of short duration potential cycling steps between 0.6 and 1.0 V vs. RHE. The results showed that the synthetic methods used here were satisfactory, leading to the formation of catalysts with compositions near to those expected. The Pt/MoO3-C catalyst showed the highest specific activity toward the oxygen reduction reaction (ORR), and this was attributed to metal/support synergistic effects. When the stability against electrochemical accelerated degradation test of the materials was investigated, it was observed that, in principle, none of the molybdenum oxides really decreases the extent of platinum degradation. However, comparing the specific activities towards the ORR for each catalyst, before and after electrochemical aging, it is concluded that Pt/MoO2-C is the most stable material among all others.

This work explores the blending of e-textile technology with the porous electrode of polymer electrolyte membrane fuel cells (PEMFCs) and with smart wound patches to allow monitoring and in-situ diagnostics. This work includes contributions to understanding water transport and conductivity in the carbon cloth gas diffusion layer (GDL), and further developing thread-based relative humidity (RH) and temperature sensors, which can be sewn on a cloth GDL in PEMFCs. We also explore the application of the developed RH and temperature sensors in wearable biomonitoring. First, an experimental prototype is developed for evaluating water transport, thermal conductivity and electrical conductivity of carbon cloth GDLs under different hydrophobic coatings and compressions. Second, we demonstrate the addition of external threads to the carbon cloth GDL to (1) facilitate water transport and (2) measure local RH and temperature with a minimal impact on the physical, microstructural and transport properties of the GDL. We illustrate the roll-to-roll process for fabricating RH and temperature sensors by dip-coating commodity threads into a carbon nanotubes (CNTs) suspension. The thread-based sensors response to RH and temperature in the working environment of PEMFCs is investigated. As a proof-of-concept, the local temperature of carbon cloth GDL is monitored in an ex-situ experiment. Finally, we optimized the coating parameters (e.g. CNTs concentration, surfactant concentration and a number of dipping) for the thread-based sensors. The response of the thread-based sensors in room conditions is evaluated and shows a linear resistance decrease to temperature and a quadratic resistance increase to RH. We also evaluated the biocompatibility of the sensors by performing cell cytotoxicity and studying wound healing in an animal model. The novel thread-based sensors are not only applicable for textile electrochemical devices but also, show a promising future in wearable biomonitoring applications. / Graduate

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