The quality of continuous fiber reinforced polymer matrix composite parts and structures depends strongly on the friction during the composite forming process. The two major types of friction that cause deformations during this process are ply-ply friction and tool-ply friction. One of the challenges in the composite forming process is the occurrence of wrinkling and shape distortion of the fabric caused by the surface differences between the forming tool and surface of the laminate. Frictional measurements of composites can vary widely depending on processing parameters, measurement technique, and instruments used. In this study, a commercial rheometer was used to evaluate tool-ply friction of unidirectional carbon fiber epoxy prepreg at various contact pressures, temperatures and sliding velocities. Viscoelastic properties such as the complex viscosity (η*), storage modulus (G'), loss modulus (G"), and loss factor (tan δ) were used to determine the critical transition events (such as gelation) during cure. An understanding of changes in viscoelastic properties as a function of time, temperature, and cure provides insight for establishing a suitable processing range for compression forming of prepreg systems. Surface imaging results were coupled with rheological results to qualitatively examine the effects of processing parameters on prepreg distortions. Changes in gap height over the measurement interval qualitatively describe the changes in contact area and contact mechanisms between the tool-ply surfaces. The results indicate that friction behavior of the prepreg system is a contribution of adhesive and frictional forces, where increase in viscosity, reduction in gap height, and cure of the sample correlate to higher friction values. / Master of Science / The quality of composite parts and structures depends strongly on the friction present during the composite forming process. One of the major challenges in the forming process is the occurrence of wrinkling and shape distortions of the fabric caused by the surface differences between the forming tool and material. The presence of these defects can compromise the final material property and lead to failure when in use. Frictional measurements of composites can vary widely depending on processing parameters, measurement technique, and instruments used. The extent of interaction between the tool and surface of the material depends on the tooling height, and by extension, contact area, which cannot easily be monitored with traditional test designs. A commercial rheometer was used in this study to evaluate tool-ply friction of unidirectional carbon fiber epoxy prepreg at various contact pressures, temperatures, and sliding velocities. Gap height and torque were monitored to provide information on the frictional dependence of processing parameters. In addition, surface-imaging results were coupled with rheological results to examine the relationship between friction and fiber distortions. The understanding of changes in material property with respect to the tooling process is the key to optimizing the composite forming process.

A thermo-structural model was developed to predict the failure of compressively loaded fiber-reinforced polymer (FRP) laminates during fire. The thermal model was developed as a one-dimensional heat and mass transfer model to predict the thermal response of a decomposing material. The thermal properties were defined as functions of temperature and material decomposition state. The thermal response was used to calculate mechanical properties. The structural model was developed with thermally induced bending caused by one-sided heating. The structural model predicts out-of-plane deflections and compressive failure of laminates in fire conditions. Laminate failure was determined using a local failure criterion comparing the maximum combined compressive stress with the compressive strength. Intermediate-scale one-sided heating tests were performed on compressively loaded FRP laminates. The tests were designed to investigate the effect of varying the applied stress, applied heat, and laminate dimensions on the structural response. Three failure modes were observed in testing: kinking, localized kinking, and forced-response deflection, and were dependent on the applied stress level and independent of applied heating. The times-to-failure of the laminates followed an inverse relationship with the applied stress and heating levels. The test results were used to develop a relationship which relates a non-dimensionalized applied stress with a non-dimensionalized slenderness ratio. This relationship relates the applied stress, slenderness ratio, and temperature of the laminate at failure and can be used to determine failure in design of FRP laminate structures. The intermediate-scale tests were also used to validate the thermo-structural model with good agreement. / Master of Science

When taking steps away from tried and true designs, there is always a degree of uncertainty that arises. With the introduction of fiber-reinforced polymers (FRP) in double-web I-beams (DWIB) to replace steel beams in bridge applications, there are many benefits along with the disadvantages. A bridge has been built with this new type of beam after only short-term proof testing for validation. Nondestructive evaluation (NDE) is a way to implement health monitoring of the bridge beams and needs to be assessed. The principal underlying infrared thermal imaging (IR) nondestructive evaluation (NDE) is to induce a thermal gradient in the beam through heating and monitor how it changes. Delaminations determined by others to be the critical form of deterioration, would be expected to affect the heat conduction in these beams. This project used a halogen lamp to heat the surface of the beam followed by an observation with an IR camera. Calculations of an ANSYS finite element analysis (FEA) model were compared with a series of laboratory tests. The experimental results allowed for validation of the model and development of an IR inspection procedure. This work suggests that for high quality beams of the type considered that an IR procedure could be developed to detect delaminations as small as one inch in length; however, the size would be underestimated. / Master of Science

A group of researchers, engineers, and government transportation officials have teamed up to design two bridges with simply-supported FRP composite structural beams. The Toms Creek Bridge, located in Blacksburg, Virginia, has been in service for six years. Meanwhile, the Route 601 Bridge, located in Sugar Grove, Virginia, has been in service for two years. Researchers have conducted load tests at both bridges to determine if their performance has changed during their respective service lives. The key design parameters under consideration are: deflection, wheel load distribution, and dynamic load allowance. The results from the latest tests in 2003 yield little, yet statistically significant, changes in these key factors for both bridges. Most differences appear to be largely temperature related, although the reason behind this effect is unclear. For the Toms Creek Bridge, the largest average values from the 2003 tests are 440 me for service strain, 0.43 in. (L/484) for service deflection, 0.08 (S/11.1) for wheel load distribution, and 0.64 for dynamic load allowance. The values for the Route 601 Bridge are 220 me, 0.38 in. (L/1230), 0.34 (S/10.2), and 0.14 for the same corresponding paramters. The recommended design values for the dynamic load allowance in both bridges have been revised upwards to 1.35 and 0.50 for the Toms Creek Bridge and Route 601 Bridge, respectively, to account for variability in the data. With these increased factors, the largest strain in the toms Creek Bridge and Route 601 Bridge would be less than 13% and 12%, respectively, of ultimate strain. Therefore, the two bridges continue to provide a large factor of safety against failure. / Master of Science

As fiber reinforced polymer (FRP) structures find application in highway bridge structures, methodologies for describing their long-term performance under service loading will be a necessity for designers. The designer of FRP bridge structures is faced with out-of-plane damage and delamination at ply interfaces. The damage most often occurs between hybrid plys and dominates the life time response of a thick section FRP structure. The focus of this work is on the performance of the 20.3 cm (8 in) pultruded, hybrid double web I-beam structural shape. Experimental four-point bend fatigue results indicate that overall stiffness reduction of the structure is controlled by the degradation of the tensile flange. The loss of stiffness in the tensile flange results in the redistribution of the stresses and strains, until the initiation of failure by delamination in the compression flange. These observations become the basis of the assumptions used to develop an analytical life prediction model. In the model, the tensile flange stiffness is reduced based on coupon test data, and is used to determine the overall strength reduction of the beam in accordance the residual strength life prediction methodology. Delamination initiation is based on the out-of-plane stress sz at the free edge. The stresses are calculated using two different approximations, the Primitive Delamination Model and the Minimization of Complementary Energy. The model successfully describes the onset of delamination prior to fiber failure and suggests that out-of-plane failure controls the life of the structure. / Master of Science

Statistics released in the fall 1989 showed that 238,357 (41%) of the nation's 577,710 bridges are either structurally deficient or functionally obsolete. New materials, such as fiber reinforced polymeric composites (FRP), are being suggested for use in bridge systems to solve some of the current problems. These materials are thought to be less affected by corrosive environmental conditions than conventional civil engineering materials. Therefore they may require less maintenance and provide longer life spans. More specifically, glass fiber reinforced vinyl ester matrix composites are considered possible replacements for deteriorating conventional bridge decks due to their durability, decreased weight, and relative affordability. In order to facilitate rapid acceptance of FRP structural components into the world of civil structural engineering, effective and efficient NDE techniques must be explored and documented in these situations. This thesis will discuss the use of Infrared Thermography (IRT) as a means of detecting debonds and voids caused by conditions encountered both in fabrication and in the field. As forced convective hot air is applied within the bridge deck, debonds between bridge deck components near the riding surface appear cold while imperfections near the bottom of the deck give rise to concentrations of heat. These variations in thermal propagation patterns are observed by the infrared camera and indicate possible structural deficiencies. Results of experimentation and thermal analyses from laboratory studies of a model bridge deck and some from in situ full-scale investigations are presented. / Master of Science

The primary objective of this research was to experimentally investigate material and bond properties of three different types of fiber reinforced polymer (FRP) bars, and determine their effect on the design of a bridge deck using FRP bars as the top mat of reinforcement. The properties evaluated include the tensile strength, modulus of elasticity, bond behavior, and maximum bond stress. The experimental program included 47 tensile tests and 42 beam end bond tests performed with FRP bars. Tensile strength of the bars from the tensile testing ranged from 529 MPa to 859 MPa. The average modulus, taken from all the testing, for each type of bar was found to range from 40 GPa to 43.7 GPa. The maximum bond stress from the beam end bond tests ranged from 9.17 MPa to 25 MPa. From the tests, design values were found in areas where the properties investigated were related. These design values include design tensile strength, design modulus of elasticity, bond coefficient for deflection calculations, bond coefficient for crack width calculations, and development length. The results and conclusions address design concerns of the different types of FRP bars as applied in the top mat of reinforcement of a bridge deck. A secondary objective was to evaluate the disparity in results between direct pullout tests, and beam end bond tests. Results from the experimentally performed beam end bond test were compared to previous literature involving the direct pullout tests. Results from the performed beam end bond tests were higher than all of the literature using direct pullout results. No recommendations were given on the disparity between the two test methods. / Master of Science

Yes / This paper presents the experimental results of five large-scale hybrid glass fiber reinforced polymer (GFRP)-steel reinforced concrete continuous beams compared with two concrete continuous beams reinforced with either steel or GFRP bars as reference beams. In addition, two simply supported concrete beams reinforced with hybrid GFRP/steel were tested. The amount of longitudinal GFRP, steel reinforcements and area of steel bars to GFRP bars were the main investigated parameter in this study. The experimental results showed that increasing the GFRP reinforcement ratio simultaneously at the sagging and hogging zones resulted in an increase in the load capacity, however, less ductile behaviour. On the other hand, increasing the steel reinforcement ratio at critical sections resulted in more ductile behaviour, however, less load capacity increase after yielding of steel. The test results were compared with code equations and available theoretical models for predicting the beam load capacity and load-deflection response. It was concluded that Yoon's model reasonably predicted the deflection of the hybrid beams tested, whereas, the ACI.440.1R-15 equation underestimated the hybrid beam deflections. It was also shown that the load capacity prediction for hybrid reinforced concrete continuous beams based on a collapse mechanism with plastic hinges at mid-span and central support sections was reasonably close to the experimental failure load. / Higher Education of Libya (972/2007).

Yes / The results of testing two simply and three continuously supported concrete beams reinforced with glass fiber-reinforced polymer (GFRP) bars are presented. The amount of GFRP reinforcement was the main parameter investigated. Over and under GFRP reinforcements were applied for the simply supported concrete beams. Three different GFRP reinforcement combinations of over and under reinforcement ratios were used for the top and bottom layers of the continuous concrete beams tested. A concrete continuous beam reinforced with steel bars was also tested for comparison purposes. The experimental results revealed that over-reinforcing the bottom layer of either the simply or continuously supported GFRP beams is a key factor in controlling the width and propagation of cracks, enhancing the load capacity, and reducing the deflection of such beams. Comparisons between experimental results and those obtained from simplified methods proposed by the ACI 440 Committee show that ACI 440.1R-06 equations can reasonably predict the load capacity and deflection of the simply and continuously supported GFRP reinforced concrete beams tested.

The aim of this master thesis is to explore and describe behavior of slab in punching shear. In total four concrete slabs were experimentally tested; each being reinforced differently. Using real experiments, there was a possibility to observe different behavior of steel and FRP reinforcement, eventually even the effect of adding FRP stirrups on load-bearing capacity. For the purpose of experimental testing design, currently placed formulas used to determine punching shear capacity were adjusted for application on longitudinal and shear FRP reinforcement. Atena software was used to approximate behavior of specimens by performing a nonlinear analysis. After the results of loading tests were obtained, next step was the comparison of design approaches and comparison of behavior of nonlinear model to a real specimen. In practical part, design of locally supported slab with requirement of non-magnetic reinforcement took place.