Na busca de materiais de baixa densidade, alta resistência e baixo custo, o processo de Filament Winding, ou Enrolamento Filamentar, surge como uma das opções de processo automatizado para a fabricação de componentes em materiais compósitos reforçados por fibras (FRP – Fiber Reinforced Polymers). Tendo uma ampla aplicação estrutural, o tipo de fibra, o tipo de matriz, a orientação das fibras, as camadas de reforço, o mandril a ser utilizado e a otimização da trajetória de deposição das fibras são características essenciais para obtenção de uma peça com as características desejadas no processo. Dentre as necessidades para a utilização deste processo, exerce um papel de destacada influência a geração dos dados da trajetória de deposição da fibra, bem como a geração dos dados operacionais do processo. Este trabalho tem por objetivos desenvolver um programa para a geração destes dados, bem como os dispositivos necessários para a execução do processo de Filament Winding em torno CNC comercial. Os dados das trajetórias são gerados de modo integrado ao sistema CAD, representados por meio dos ângulos das trajetórias, e são alimentados em um programa computacional desenvolvido para este fim, que gera o código CN para a fabricação da peça no equipamento. Para a execução deste código na máquina CNC, foram desenvolvidos sistema de fixação do mandril e alimentador da fibra (incluindo tensionador) que possibilitam a execução do processo neste tipo de equipamento. Todo o sistema desenvolvido foi implementado e utilizado para a confecção de tubos com diferentes trajetórias de preenchimento, validando o sistema computacional e o processo desenvolvido. / In the search of low density, high strength and low cost materials, Filament Winding seems to be an option of automated process to manufacture components in Composite Materials Reinforced by Fibers (FRP – Fiber Reinforced Polymers). Due to its large application in structural engineering, aspects such as fibers, matrices, fiber paths and laminate sequence are essential characteristics to obtain the desired final part. Among the requirements to use the Filament Winding Process, the definition of the fiber paths as well as the laminate sequence play fundamental roles in order to achieve the optimum structural performance of the composite part. This work aims to develop the necessary program to generate this data and devices required for the implementation of Filament Winding process in a commercial CNC machine tool. The data of the trajectories are generated in the CAD system, represented by the angles of the trajectories, and are fed in a computer program developed for this purpose, which generates the NC code for the manufacture of the part in the machine. In order to carried out this code in the CNC machine there were developed mandrel fixation system and fiber feeder (including tensioner were deverloped) that enable to wind the part in this type of equipment. The system developed has been implemented and used for the manufacture of tube parts with different fiber paths, validating the integrated system and the process developed.

Na busca de materiais de baixa densidade, alta resistência e baixo custo, o processo de Filament Winding, ou Enrolamento Filamentar, surge como uma das opções de processo automatizado para a fabricação de componentes em materiais compósitos reforçados por fibras (FRP – Fiber Reinforced Polymers). Tendo uma ampla aplicação estrutural, o tipo de fibra, o tipo de matriz, a orientação das fibras, as camadas de reforço, o mandril a ser utilizado e a otimização da trajetória de deposição das fibras são características essenciais para obtenção de uma peça com as características desejadas no processo. Dentre as necessidades para a utilização deste processo, exerce um papel de destacada influência a geração dos dados da trajetória de deposição da fibra, bem como a geração dos dados operacionais do processo. Este trabalho tem por objetivos desenvolver um programa para a geração destes dados, bem como os dispositivos necessários para a execução do processo de Filament Winding em torno CNC comercial. Os dados das trajetórias são gerados de modo integrado ao sistema CAD, representados por meio dos ângulos das trajetórias, e são alimentados em um programa computacional desenvolvido para este fim, que gera o código CN para a fabricação da peça no equipamento. Para a execução deste código na máquina CNC, foram desenvolvidos sistema de fixação do mandril e alimentador da fibra (incluindo tensionador) que possibilitam a execução do processo neste tipo de equipamento. Todo o sistema desenvolvido foi implementado e utilizado para a confecção de tubos com diferentes trajetórias de preenchimento, validando o sistema computacional e o processo desenvolvido. / In the search of low density, high strength and low cost materials, Filament Winding seems to be an option of automated process to manufacture components in Composite Materials Reinforced by Fibers (FRP – Fiber Reinforced Polymers). Due to its large application in structural engineering, aspects such as fibers, matrices, fiber paths and laminate sequence are essential characteristics to obtain the desired final part. Among the requirements to use the Filament Winding Process, the definition of the fiber paths as well as the laminate sequence play fundamental roles in order to achieve the optimum structural performance of the composite part. This work aims to develop the necessary program to generate this data and devices required for the implementation of Filament Winding process in a commercial CNC machine tool. The data of the trajectories are generated in the CAD system, represented by the angles of the trajectories, and are fed in a computer program developed for this purpose, which generates the NC code for the manufacture of the part in the machine. In order to carried out this code in the CNC machine there were developed mandrel fixation system and fiber feeder (including tensioner were deverloped) that enable to wind the part in this type of equipment. The system developed has been implemented and used for the manufacture of tube parts with different fiber paths, validating the integrated system and the process developed.

La necesidad de refuerzo estructural en una infraestructura existente puede venir motivada por la aparición de nuevos condicionantes de uso o por la degradación de los materiales. Desde finales de los años sesenta, la técnica del refuerzo mediante la adhesión de platabandas metálicas se ha llevado a la práctica como alternativa a otros métodos de refuerzo tradicionales. Sin embargo, las platabandas metálicas presentan algunas desventajas, como son su peso y su posible corrosión por agentes atmosféricos, que pueden solventarse sustituyéndolas por laminados de polímeros reforzados con fibras (FRP). Estos materiales poseen relaciones resistencia/peso y rigidez/peso mayores que el acero, facilitando su colocación, reduciendo costes y plazos de ejecución.En numerosos estudios empíricos se observa como la aplicación de laminados encolados puede resultar en una rotura frágil que conduce al desprendimiento prematuro del refuerzo antes de alcanzar la carga última.El principal objetivo de este trabajo es el desarrollo de un método simple y efectivo para dimensionar y comprobar el refuerzo de estructuras existentes con laminados adheridos de tal forma que se eviten los modos prematuros de rotura que conducen al desprendimiento del laminado. Se ha dedicado especial atención a la transferencia de tensiones de laminado a hormigón que resulta el punto clave del correcto comportamiento de este tipo de refuerzo.En el Capítulo 2, tras una revisión histórica de las líneas de investigación existentes, experimentales y teóricas, se ha evaluado mediante una base de datos experimental la fiabilidad de los modelos teóricos existentes para pronosticar y prevenir los modos de rotura prematuros antes mencionados. Esta base de datos experimental incluye resultados de la literatura existente y de una campaña experimental llevada a cabo por el autor en el Laboratorio de Tecnología de Estructuras de la Universidad Politécnica de Cataluña.Para resolver las deficiencias de los modelos teóricos existentes, en el Capítulo 3, se ha aplicado la teoría de la Mecánica de Fractura No Lineal a un caso de corte puro para modelizar el comportamiento de la interfase y sus roturas prematuras. Se han obtenido las distribuciones de tensiones en la interfase y en el laminado junto a la fuerza máxima transferida en función de tres parámetros (energía de fractura, máxima tensión tangencial y deslizamiento asociado a dicha tensión).La formulación de un caso de corte puro se ha extendido a un caso general de una viga bajo cargas transversales en el Capítulo 4. Se ha estudiado la evolución del desprendimiento del laminado en dos casos específicos: un elemento entre dos fisuras contiguas, y un elemento entre el extremo del laminado y la siguiente fisura. Se han obtenido las distribuciones de tensiones para las distintas fases del proceso. Cabe mencionar que la fuerza transferida entre dos fisuras alcanza su máximo valor cuando la tensión tangencial máxima llega a la fisura menos cargada. En este instante, ya se puede haber iniciado o no la formación de una macrofisura. El elemento entre el extremo del laminado y la siguiente fisura es similar al caso de corte puro.Las distribuciones de tensiones presentadas en el Capítulo 4 nos ayudan a comprender el comportamiento de un elemento reforzado con laminados adheridos en su cara traccionada, sin embargo, resultan complejas en la práctica. En el Capítulo 5 se describe un nuevo método de dimensionamiento y verificación basado en la obtención de una relación entre el máximo cortante antes de que se produzca el desprendimiento prematuro del refuerzo y el momento aplicado. Esta relación está asociada a la fuerza máxima transferida entre fisuras. A partir de la predicción del valor máximo de cortante, se verifica el desprendimiento del extremo del laminado evaluando la fuerza transferida entre dicho punto y la siguiente fisura. Se ha verificado la fiabilidad de esta propuesta mediante la base de datos de ensayos a flexión.Finalmente, en el Capítulo 6 se resumen las principales conclusiones del trabajo presentado en esta tesis y se sugieren futuras líneas de investigación. / The strengthening of aging infrastructures is in most cases required because of the necessity for increased levels of service loads or because of the degradation of structural materials. The technique of strengthening by externally bonding steel plates has been in practice since the late 1960's. However, steel plates present some disadvantages in terms of weight and corrosion that can be solved by replacing them with fiber reinforced polymer (FRP) laminates. FRP laminates provide benefits such as high strength-to-weight and stiffness-to-weight ratios, corrosion resistance as well as reduced installation costs due to their easy-handling.Existing experimental work has shown that the application of externally bonded laminates can result in a catastrophic brittle failure in the form of a premature debonding of the laminate before reaching the design load.The main aim of this research has been the development of a simple effective method to design and verify the strengthening of an existing structure with an externally bonded plate while preventing the premature peeling failure that causes the laminate to debond. Special attention has been drawn on to transfer of stresses from laminate to concrete through the interface, which is the main key in the correct performance of externally reinforced concrete structures.After a historical overview of the existing experimental and theoretical lines of research, the suitability of using existing theoretical models to forecast and prevent peeling failures is evaluated in Chapter 2 by means of an experimental bending test database. This database includes results from the existing literature and results from an experimental program conducted by the author at the Structural Technology Laboratory of the Technical University of Catalonia.To solve the weaknesses of the existing theoretical models, in Chapter 3, Non-Linear Fracture Mechanics theory is applied in a pure shear case to model the interface behavior and its premature failures. The stress distributions, together with the maximum transferred force are obtained as a function of three model parameters (the fracture energy, the maximum shear stress and the sliding associated to this stress).The formulae of a pure shear specimen are then extended to a general case of a beam under transverse loads in Chapter 4. For this purpose, the evolution of the debonding process is studied for two specific cases: a beam element between two cracks, and a beam element between the laminate end and the nearest crack. The stress distributions are obtained for the different stages observed in the debonding process. A specific highlight observed was that the transferred force between cracks is at maximum when the maximum shear stress reaches the less-loaded crack. In this instance, a macrocrack may or may not have already initiated. Another point observed is related to the beam element between the laminate end and the nearest crack, which is similar to the pure shear specimen.The stress distributions derived in Chapter 4 allow us to understand the behavior of an externally reinforced element, but are awkward for design purposes. Chapter 5 describes both a new design and verification method based on a maximum shear force-bending moment relationship associated to the theoretical maximum transferred force between two consecutive cracks before peeling occurs. After calculating the predicted value for the maximum shear force from the peeling relationship, the developed method verifies the debonding at the laminate end by checking the transferred force between the laminate end and the first crack in the laminate. The reliability of this proposal is verified by means of the assembled bending test database.Finally, the main conclusions drawn from the work presented in this dissertation are summarized in Chapter 6. Future work and research lines are suggested as well.

Residential roofs have traditionally formed the weakest part of the structure. The connections of roofs to the walls has lacked a clear load path with the result that the structure is weak at this point, leading to the compromise of the structure. Indeed roofs have multiple points of failure that lead to the weakness of the residential structure as a whole. Even if structural failure does not occur, compromise the roofing membrane can lead to high repair costs and property loss. The failure lies in the complex forming of the roof components as the roof aesthetics are placed to protect the underlayment and the underlayment protects the sheathing and trusses. However, the aesthetics, such as the roof tile, not being structural can be damaged easily and lead to the compromise of the roofing system as well as endangering surrounding structures. The shape of the roof tile lends itself well to structural design. The wave motion leads to structural redundancy and provides a significant ability to provide stiffness. Using the shape of the roof tile, a structure can be created to encapsulate the shape and provide structural strength. The aesthetics are already accounted for in the shape and the shape is strengthened according to necessity. A system has been devised for flexural strength and applicable connections to demonstrate the constructability and feasibility of creating and using such a system. Design concepts are accounted for, the components are tested and confirmed, and a full-scale test is carried out to demonstrate the concepts ability as a system. The outgrowth of this work is to produce design tables that allow the designer the ability to design for certain building conditions. Taking the concepts of flexural strength and wall to roof, panel to panel, and ridge connections, the design is broken down into appropriate design parameters. Tables are developed that allow the concept to be used under different structural conditions and geographical needs. The conclusion allows us to show specifically how the concept can be applied in specific geographical regions.

Les techniques de renforcement de structures en béton armé (BA) par collage de polymères renforcés de fibres (PRF) trouvent un important champ d'applications dans le renforcement des poteaux en BA. Le chemisage par PRF confine le noyau du poteau et permet d'augmenter sa résistance et sa ductilité. Bien que de nombreux travaux expérimentaux aient été consacrés à l'étude de l'effet de confinement du PRF sur le comportement des poteaux en BA, la réalisation d'une simulation réaliste de la réponse structurelle de tels éléments présente de nombreuses difficultés liées aux modèles de comportement peu appropriés à reproduire précisément la réponse mécanique du béton confiné. Dans cette recherche, un modèle de comportement élasto-plastique endommageable est développé pour reproduire la réponse mécanique du béton sollicité suivant un chemin triaxial de contraintes. Ce modèle prend en compte différents mécanismes de comportement du béton tels que les déformations irréversibles, l'endommagement dû à la microfissuration, la sensibilité au confinement et les caractéristiques de dilatation. Un processus d'identification des paramètres du modèle est proposé sur la base d'essais classiques. La validation de ce modèle est ensuite démontrée en comparant des résultats de simulations à des données expérimentales de la littérature sur des bétons confinés activement puis des bétons confinés par des PRF présentant une large gamme de rigidité. Le modèle proposé est également comparé à différentes modélisations de la littérature. Les capacités du modèle sont illustrées et analysées sur des applications tridimensionnelles de poteaux en BA de taille réelle, non confinés et confinés par PRF. / For the past two decades, externally bonded Fiber Reinforced Polymers (FRP) has gained much popularity for seismic rehabilitation of reinforced concrete (RC) columns. In this technique, FRP wrap installed on the surface of a column acts as lateral confinement and enhance the strength and deformation capacity of the concrete element. Although many experimental works have been devoted to the study of confining effect of FRP on the behavior of RC columns, the numerical simulation of FRP-jacketed RC columns remains a challenging issue due to the lack of appropriate constitutive model for confined concrete. In this study, a damage plastic model is developed to predict the behavior of concrete under triaxial stress states. The proposed model takes into account different material behavior such as irreversible strain, damage due to microcracking, confinement sensitivity and dilation characteristic. A straightforward identification process of all model’s parameters is then presented. The identification process is applied to different normal strength concrete. The validity of the model is then demonstrated through confrontation of experimental data with simulations considering active confined concrete and FRP confined concrete with a wide range of confinement stiffness. The proposed constitutive model is also compared with other models from the literature and the distinguishing features of this new model are discussed. Furthermore, the capacity of the model in the three-dimensional finite element analysis of full-scale RC columns is demonstrate and discussed.

The application of advanced materials in infrastructure has grown rapidly in recent years mainly because of their potential to ease the construction, extend the service life, and improve the performance of structures. Ultra-high performance concrete (UHPC) is one such material considered as a novel alternative to conventional concrete. The material microstructure in UHPC is optimized to significantly improve its material properties including compressive and tensile strength, modulus of elasticity, durability, and damage tolerance. Fiber-reinforced polymer (FRP) composite is another novel construction material with excellent properties such as high strength-to-weight and stiffness-to-weight ratios and good corrosion resistance. Considering the exceptional properties of UHPC and FRP, many advantages can result from the combined application of these two advanced materials, which is the subject of this research. The confinement behavior of UHPC was studied for the first time in this research. The stress-strain behavior of a series of UHPC-filled fiber-reinforced polymer (FRP) tubes with different fiber types and thicknesses were tested under uniaxial compression. The FRP confinement was shown to significantly enhance both the ultimate strength and strain of UHPC. It was also shown that existing confinement models are incapable of predicting the behavior of FRP-confined UHPC. Therefore, new stress-strain models for FRP-confined UHPC were developed through an analytical study. In the other part of this research, a novel steel-free UHPC-filled FRP tube (UHPCFFT) column system was developed and its cyclic behavior was studied. The proposed steel-free UHPCFFT column showed much higher strength and stiffness, with a reasonable ductility, as compared to its conventional reinforced concrete (RC) counterpart. Using the results of the first phase of column tests, a second series of UHPCFFT columns were made and studied under pseudo-static loading to study the effect of column parameters on the cyclic behavior of UHPCFFT columns. Strong correlations were noted between the initial stiffness and the stiffness index, and between the moment capacity and the reinforcement index. Finally, a thorough analytical study was carried out to investigate the seismic response of the proposed steel-free UHPCFFT columns, which showed their superior earthquake resistance, as compared to their RC counterparts.

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