In recent decades, greater interest in the effect of rotational wakes on gas turbine film cooling applications has produced increasing numbers of studies on these unsteady phenomena. Wakes are primarily shed from upstream components such as transition duct walls, stator vanes, and rotors. Studies have shown that in areas of unsteady flow, the best performing parameters in conventional steady investigations may not be the best for unsteady applications. One common method of modeling the unsteady wake interaction in subsonic flows is the use of spoke wheel type wake generators using cylindrical rods to produce the velocity detriment and local increase in turbulence intensity. Though the impact of wakes have been studied for decades on airfoil losses and boundary layer transition, only recently has the film cooling and wake interaction been investigated. The existing work is primarily on leading edge models and airfoil cascades. The primary parameter characterizing the unsteady wakes is the dimensionless or reduced frequency known as the Strouhal number. The film cooling jet itself has dominant frequencies resulting from the shear and the jet trailing wake shedding, depending on the injectant flow rate. There exist great deficiencies in the fundamental understanding of the interaction of these two frequencies. Heat transfer considerations are also relatively recent being studied only since the early 1990's. Heat transfer coefficients and film cooling effectiveness have been reported for leading edge and linear airfoil cascades. In the case of the linear cascade, no data can be taken near the endwall region due to the varying tangential velocity of wake generating rod. The current work expands on this initiative incorporating a sector annular duct as the test setting for the rotating wakes focusing on this endwall region.; Studies in to the effect of the rods in this alternate orientation include film cooling effectiveness using temperature sensitive paint, impact of wake rod to film cooling hole diameter ratio, and time accurate numerical predictions and comparisons with experimental work. Data are shown for a range of momentum flux ratios and Strouhal numbers. The result of this work sets the stage for the complete understanding of the unsteady wake and inclined jet interaction.

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A higher demand in power output from modern land based gas turbines has resulted in an increase in combustor exit temperatures. High temperatures in turn have resulted in flatter profiles at the combustor exit warranting the need for sufficient cooling of the endwall region. Endwall cooling is affected by the coolant flow through certain design features. A typical endwall design includes a leakage slot at the interface between the combustor and the vane, a leakage slot at the vane-to-vane interface and film-cooling holes. In addition, with the increase in energy demands and depletion of natural gas resources, alternate fuels such as coal derived synthetic gas are being used in gas turbines. Coal derived fuels, however, contain traces of ash and other contaminants that deposit on endwall surfaces, thereby altering its surface conditions. The purpose of this study was to investigate the effects of realistic endwall features and surface conditions on leading edge endwall cooling. Endwall designs like placing film-cooling holes in a trench, which provide an effective means of improving cooling were also studied at the leading edge. An infrared camera was used to obtain measurements of adiabatic effectiveness levels and a laser Doppler velocimeter was used for flowfield measurements. This study was done on a large scale, low-speed, recirculating wind tunnel operating at a Reynolds number of 2.1e+5 and an inlet mainstream turbulence level of 1%. Endwall measurements were taken for coolant flow through varying slot width at the combustor-vane interface. A constant coolant mass flow and a narrower combustor-turbine interface slot caused the coolant to exit uniformly whereas increasing the slot width had an opposite effect. Measurements were also taken with hole blockage and spallation, which showed a 10-25% decrease in the effectiveness levels whereas near hole deposition showed a 20% increase in effectiveness levels. A comparison of the cooling effectiveness due to placement of film-cooling holes in a trench was made to film-cooling holes not placed in a trench. Measurements indicated a superior performance of trenched holes to holes without a trench. Trenched holes showed a 60% increase in effectiveness levels due to decreased coolant jet separation. / Ph. D.

Increasing the combustion temperatures in a gas turbine engine to achieve higher efficiency and power output also results in high heat loads to turbine components downstream of the combustor. The challenge of adequately cooling the nozzle guide vane directly downstream of the combustor is compounded by a complex vortical secondary flow at the junction of the endwall and the airfoil. This flow tends to increase local heat transfer rates and sweep coolant away from component surfaces, as well as decrease the turbine aerodynamic efficiency. Past research has shown that a large fillet at the endwall-airfoil junction can reduce or eliminate the secondary flow. Also, leakage flow from the interface gap between the combustor and the turbine can provide some cooling to the endwall. This study examines the individual and combined effects of a large fillet and realistic combustor-turbine interface gap leakage flow for a nozzle guide vane. The first study focuses on the effect of leakage flow from the interface gap on the endwall upstream of the vane. The second study addresses the influence of large fillets at the endwall-airfoil junction, with and without upstream leakage flow. Both studies were performed in a large low-speed wind tunnel with the same vane geometry. Endwall shear stress measurements were obtained for various endwall-airfoil junction geometries without upstream leakage flow. Endwall heat transfer and cooling effectiveness were measured for various leakage flow rates and leakage gap widths, with a variety of endwall-airfoil junction geometries. Results from these studies indicate that the secondary flow has a large influence on the coverage area of the leakage coolant. Increased leakage flow rates resulted in better cooling effectiveness and coverage, but also higher heat transfer rates. The two fillet geometries tested affected coolant coverage by displacing coolant around the base of the fillet, which could result in undesirably high gradients in endwall temperature. The addition of a large fillet to the endwall-airfoil junction, however, reduced heat transfer, even when upstream leakage flow was present. / Master of Science

An experimental and numerical investigation was conducted to determine the film cooling effectiveness of a normal slot and angled slot under realistic engine Mach number conditions. Freestream Mach numbers of 0.65 and 1.3 were tested. For the normal slot, hot gas ingestion into the slot was observed at low blowing ratios (M < 0.25). At high blowing ratios (M > 0.6) the cooling film was observed to "lift off" from the surface. For the 30o angled slot, the data was found to collapse using the blowing ratio as a scaling parameter (x/Ms). Results from the current experiment were compared with the subsonic data published to confirm this test procedure. For the angled slot, at the supersonic freestream Mach number, the current experiment shows that at the same x/Ms, the film cooling effectiveness increases by as much as 25% as compared to the subsonic case. The results of the experiment also show that at the same x/Ms, the film cooling effectiveness of the angled slot is considerably higher than that of the normal slot, at both subsonic and supersonic Mach numbers. The flow physics for the slot tests considered here are also described with computational fluid dynamic (CFD) simulations in the subsonic and supersonic regimes. / Master of Science

The relationship between the plenum to freestream total pressure ratio on film cooling performance is experimentally investigated. Measurements of both the heat transfer coefficient and the adiabatic effectiveness were made on the suction side of the center blade in a linear transonic cascade. Entrance and exit Mach numbers were 0.3 and 1.2 respectively. Reynolds number based on chord and exit conditions is 3 x 10⁶. The blade contour is representative of a typical General Electric first stage, high turning, turbine blade. Tunnel freestream conditions were 10 psig total pressure and approximately 80 °C. A chilled air coolant film was supplied to a generic General Electric leading edge showerhead coolant scheme. Pressure ratios were varied from run to run over the ranges of 1.02 to 1.20. The density ratio was near a value of 2. A method to determine both the heat transfer coefficient and film cooling effectiveness from experimental data is outlined. Results show that the heat transfer coefficient is independent of the pressure ratio over these ranges of blowing parameters. Also, there is shown to be a weak reduction of film cooling effectiveness with higher pressure ratios. Results are shown for effectiveness and heat transfer coefficient profiles along the blade. / Master of Science

This study is an investigation of the film cooling effectiveness and heat transfer coefficient of a two-dimensional turbine rotor blade in a linear transonic cascade. Experiments were performed in Virginia Tech's Transonic Cascade Wind Tunnel with an exit Mach number 0f 1.2 and an exit Reynolds numbers of 5x106 to simulate real engine flow conditions. The freestream and coolant flows were maintained at a total temperature ratio of 2(+,-)0.4 and a total pressure ratio of 1.04. The freestream turbulence was approximately 1%. There are six rows of staggered, discrete cooling holes on and near the leading edge of the blade in a showerhead configuration. Cooled air was used as the coolant. Experiments were performed with and without film cooling on the surface of the blade. The heat transfer coefficient was found to increase with the addition of film cooling an average of 14% overall and to a maximum of 26% at the first gauge location. The average film cooling effectiveness along the chord-wise direction of the blade is 25%. Trends were found in both the uncooled and the film-cooled experiments that suggest either a transition from a laminar to a turbulent film regime or the existence of three-dimensionality in the flow-field over the gauges. / Master of Science

Gas turbine engines for propulsion operate under harsh conditions including gas temperatures that exceed the melting point of the metal, high mechanical stresses, and particulate ingestion such as sand. To maintain a low and uniform metal temperature to extend the life of a turbine component, a complex scheme of internal convective cooling and external film-cooling is required. Gas turbine engines operated in sandy or dusty environments can ingest a large quantity of sand into the mainstream and, more importantly, into the cooling system. Sand ingested into the coolant system has the potential to reduce or block off the flow intended to cool the turbine blades or vanes. If the source of coolant air to a critical region of a turbine blade were partially blocked, it would result in a substantial reduction in component life. This study includes establishing a methodology for testing sand ingestion characteristics on a simulated turbine component with film-cooling holes at room temperature and engine temperatures. The study evaluates a simple array of laser drilled film-cooling holes, similar to a showerhead on the leading edge of an airfoil. The blocking characteristics of this design indicate that increasing the airflow or decreasing the sand amount results in a decreased blockage. It was also determined that as the metal temperature increases, the blockage from a given amount of sand increases. The methodology used in the primary portion of this thesis was modified to test sand ingestion characteristics on actual turbine blades with film-cooling holes at room temperature and engine temperatures. The study evaluated the blockage performance of several different turbine blades including the F-100-229-full, F-100-229-TE, and the F-119 with a new trailing edge cooling methodology know as a microcircuit. It was shown that increasing the airflow or pressure ratio, or decreasing the sand amount would result in decreased blockage. It was also shown that over a certain metal and coolant temperature, the blockage is significantly worsened. However, it was also shown on the F-119 turbine blade that below a given metal temperature, there is no impact of metal or coolant temperature on sand blockage. / Master of Science

Modern gas turbine engines operate in environments where particle ingestion, especially sand ingestion, can affect the cooling of various turbine parts. The most critical areas are in the combustor and the first stage components of the turbine. Gas temperatures in these areas are the highest compared to other areas and exceed the melting points of the constituent metals. To extend the life of hot section components, internal convective cooling and external film-cooling are required. This study examined the effects of sand ingestion on various cooling geometries. The first part investigated impingement and film-cooling implemented in a double-walled cooling geometry for the purpose of reducing sand size and thereby reducing blockage due to sand ingestion. The second part analyzed the cooling performance of actual turbine blade outer air seals injected with sand. Results from these studies showed areas of impingement that promote particle fragmentation are advantageous in reducing particle size and reducing blockage due to particle ingestion. Blockage was significantly increased based on the percentage of large particles present in the sand samples. Increasing the pressure ratio and decreasing the sand amount were also shown to reduce blockage. / Master of Science

Endwall film cooling is a necessity in modern gas turbines for safe and reliable operation. Performance of endwall film cooling is strongly influenced by the hot gas flow field, among other factors. For example, aerodynamic design determines secondary flow vortices such as passage vortices and corner vortices in the endwall region. Moreover blockage presented by the leading edge of the airfoil subjects the incoming flow to a stagnating pressure gradient leading to roll-up of the approaching boundary layer and horseshoe vortices. In addition, for a number of heavy frame power generation gas turbines that use cannular combustors, the hot and turbulent gases exiting from the combustor are delivered to the first stage vane through transition ducts. Wakes induced by walls separating adjacent transition ducts located upstream of first row vanes also influence the entering main gas flow field. Furthermore, as hot gas enters vane passages, it accelerates around the vane airfoils. This flow acceleration causes significant streamline curvature and impacts lateral spreading endwall coolant films. Thus endwall flow field, especially those in utility gas turbines with cannular combustors, is quite complicated in the presence of vortices, wakes and strong favorable pressure gradient with resulting flow acceleration. These flow features can seriously impact film cooling performance and make difficult the prediction of film cooling in endwall. This study investigates endwall film cooling under the influence of pressure gradient effects due to stagnation region of an axisymmetric airfoil and in mainstream favorable pressure gradient. It also investigates the impact of wake on endwall film cooling near the stagnation region of an airfoil. The investigation consists of experimental testing and numerical simulation. Endwall film cooling effectiveness is investigated near the stagnation region on an airfoil by placing an axisymmetric airfoil downstream of a single row of inclined cylindrical holes. The holes are inclined at 35° with a length-to-diameter ratio of 7.5 and pitch-to-diameter ratio of 3. The ratio of leading edge radius to hole diameter and the ratio of maximum airfoil thickness to hole diameter are 6 and 20 respectively. The distance of the leading edge of the airfoil is varied along the streamwise direction to simulate the different film cooling rows preceding the leading edge of the airfoil. Wake effects are induced by placing a rectangular plate upstream of the injection point where the ratio of plate thickness to hole diameter is 6.4, and its distance is also varied to investigate the impact of strong and mild wake on endwall film cooling effectiveness. Blowing ratio ranged from 0.5 to 1.5. Film cooling effectiveness is also investigated under the presence of mainstream pressure gradient with converging main flow streamlines. The streamwise pressure distribution is attained by placing side inserts into the mainstream. The results are presented for five holes of staggered inclined cylindrical holes. The inclination angle is 30° and the tests were conducted at two Reynolds number, 5000 and 8000. Numerical analysis is employed to aid the understanding of the mainstream and coolant flow interaction. The solution of the computational domain is performed using FLUENT software package from Fluent, Inc. The use of second order schemes were used in this study to provide the highest accuracy available. This study employed the Realizable º-µ model with enhance wall treatment for all its cases. Endwall temperature distribution is measured using Temperature Sensitive Paint (TSP) technique and film cooling effectiveness is calculated from the measurements and compared against numerical predictions. Results show that the characteristics of average film effectiveness near the stagnation region do not change drastically. However, as the blowing ratio is increased jet to jet interaction is enhanced due to higher jet spreading resulting in higher jet coverage. In the presence of wake, mixing of the jet with the mainstream is enhanced particularly for low M. The velocity deficit created by the wake forms a pair of vortices offset from the wake centerline. These vortices lift the jet off the wall promoting the interaction of the jet with the mainstream resulting in a lower effectiveness. The jet interaction with the mainstream causes the jet to lose its cooling capabilities more rapidly which leads to a more sudden decay in film effectiveness. When film is discharged into accelerating main flow with converging streamlines, row-to-row coolant flow rate is not uniform leading to varying blowing ratios and cooling performance. Jet to jet interaction is reduced and jet lift off is observed for rows with high blowing ratio resulting in lower effectiveness.