Zugl.: Freiberg (Sachsen), Techn. Univ., Diss., 2009

Würzburg, Universiẗat, Diss., 2007.

Heidelberg, Univ., Diss., 2007. / Online publiziert: 2008.

Zugl.: Aachen, Techn. Hochsch., Diss., 2007.

Zugl.: Aachen, Techn. Hochsch., Diss., 2007

Brandenburgische Techn. Universiẗat, Diss., 2004--Cottbus.

In der vorliegenden Arbeit wurden Untersuchungen an Rückständen von thermisch abgebauten, flammgeschützten Polymeren vorgenommen, mit dem Ziel, die Struktur und den Phasenbestand der eingebauten Flammschutzmittel und der Polymere sowie deren Wechselwirkungen als Funktion der Temperatur und umgebenden Atmosphäre (N2 und Luft) zu charakterisieren. Ein wichtiges Werkzeug, das Informationen über den amorphen Zustand der Abbauprodukte und deren thermisch bedingte Phasenumwandlungen in andere amorphe oder kristalline Strukturen sowie Aussagen über die Nahordnungen der betrachteten Kernspinsorte liefert, stellt in dieser Arbeit der Einsatz der Festkörper-NMR-Spektroskopie dar. Hierbei sind neben Einzelimpuls- (SP), rotor-synchronisierte Spin-Echo- (RSE) und Kreuzpolarisationstechniken (CP) auch REDOR- (Rotational echo double resonance) und TRAPDOR- (Transfer of population in double resonance) Messungen zur Anwendung gekommen. Zusätzlich konnten aus den 11B- und 31P-NMR-Experimenten quantitative Aussagen über den relativen Borat- und Phosphor bzw. Phosphat-Anteil im festen Rückstand getroffen werden, wobei insbesondere für die 31P-Kerne eine quantitative Erfassung der kristallinen und amorphen Phosphatphasen durchgeführt wurde. Im ersten System wurden die Flammschutzmittel roter Phosphor (Prot) und Mg(OH)2 in HIPS kombiniert. Aus den Ergebnissen umfangreicher NMR-Experimente konnte abgeleitet werden, dass der größte Teil des eingesetzten Prot hauptsächlich in amorphen (Mg-Ortho-, -Di-, -Ketten- und Ringphosphaten) und weniger in kristallinen Phosphatphasen verbleibt. Zudem konnte für den Parameter der Temperatur und aus der Verfügbarkeit von Sauerstoff (N2-Atmosphäre/Luft) einen deutlicher Einfluss auf den Abbauprozess und die Bildung der Phosphatphasen (kristallin/amorph) nachgewiesen werden. Aus dem Vergleich der Ergebnisse der Temperversuche mit den Ergebnissen der Verbrennungsversuche im Cone Calorimeter konnte ein anaerober Abbauweg bestätigt werden. In einem zweiten System wurden die thermischen Reaktionen zwischen den Flammschutzadditiven BDP und Zinkborat sowie ihren Einfluss auf den thermischen Abbau eines PC/ABS-Blends untersucht. Der thermisch belastete Rückstand wird unabhängig von der Atmosphäre von amorphen Phosphatgruppen dominiert. Dabei konnten die während der Temperprozesse gebildeten Verbindungen α Zn3(PO4)2 und BPO4 als Folge einer Festphasenreaktion zwischen den eingesetzten Flammschutzadditiven identifiziert werden, wobei das α Zn3(PO4)2/BPO4 Verhältnis als Indikator für einen aeroben bzw. anaeroben Abbauprozess dient, der für die Feuerrückstände eindeutig einen anaeroben Abbau liefert. / This study aims at the structural characterisation of embedded flame retardants and polymers. Analysis includes determination of the phase contents as well as description of their mutual interactions as a function of their thermal history in different atmospheres (air and nitrogen). Solid-state NMR spectroscopy is the most important tool applied in this thesis. This technique enables structural information about the amorphous state of the decomposed products, determination of the thermal and thermo-oxidative conversion in different amorphous and crystalline structures, and predictions about the short-range order of the observed nuclei. In this context measurements of single pulse (SP), rotor-synchronised spin echo (RSE) and cross polarisation (CP) experiments, as well as REDOR (Rotational echo double resonance) and TRAPDOR- (Transfer of population in double resonance) have been conducted. Additionally, 11B SP and 31P RSE experiments have been used to study quantitatively the borate and both phosphorus and phosphate contents in the solid residues. Particular emphasis was put on quantifying crystalline and non-crystalline phosphate phases. The first system consists of a combination of the flame retardants red phosphorus (Pred) and Mg(OH)2 in HIPS. From the results of extensive NMR experiments it was deduced that most of inserted red phosphorus remains in amorphous phosphates phases (ortho, pyro, and chain/ring phosphates) besides some crystalline phosphate phases. Decomposition characteristics such as temperature and the availability of oxygen (N2 atmosphere/air) show a significant influence on the decomposition process and the formation of phosphate phases (crystalline/amorphous). By comparing the results of the annealing processes to the results of the cone calorimeter measurements an anaerobic decomposition way was confirmed. In a second system, thermal reactions between the two flame retardants BDP and zinc borate as well their influence on the thermal decomposition of a PC/ABS blend were investigated. The thermally residues are independently of the atmosphere dominated by amorphous phosphate units. During the thermal decomposition the formation of α-Zn3(PO4)2 and BPO4 could be identified as solid reaction products of the inserted flame retardants. In addition, the α Zn3(PO4)2/BPO4 ratio served as an indicator of aerobic or anaerobic decomposition processes, proving an anaerobic decomposition mechanism for the fire residues.

In der vorliegenden Dissertationsarbeit wird auf die Thematik der Entwicklung von Polymerwerkstoffen, basierend auf vollständig natürlichen Resourcen, eingegangen. Die vorliegende Lösung beruht auf der Compoundierung von Polylactid mit unterschiedlich modifizierten Vanillin. Ziel war es, flammschutzwirkende Komponenten einzubringen und die Abhängigkeiten zwischen Zusammensetzung und Eigenschaften aufzuklären. Dem liegt die Absicht zugrunde, optimale Werkstoffe zur Verfügung zu stellen, die sich durch deutlich verbesserte flammhemmende und mechanische bzw. thermo-mechanische Eigenschaften auszeichnen. Die erzeugten modifizierten Vanillin-Derivate sowie deren Composite wurden hinsichtlich der physikalischen und chemischen Struktur mittels REM, EDX, FTIR, NMR, DSC, TGA, SEC und Zugversuch charakterisiert. Zur Bestimmung der flammwidrigen Eigenschaften wurden UL-94 V, LOI und CCT durchgeführt. Es hat sich gezeigt, dass System aus PLA und einem Vanillin-Phosphorsäure-Ester in Bezug auf werkstofflichen Eigenschaften insgesamt die optimale Leistung aufwies. Die Materialen ergaben eine verbesserte Zähigkeit und erheblich erhöht flammwidrige Eigenschaften. In einem weiteren Schritt wurden MMT und APP, zwei kommerzielle Flammschutzmittel, mit dem PLA/VP System kombiniert. Die daraus abgeleiteten Resultate bewiesen eine synergistische Wirkung zwischen VP und MMT bzw. APP und führten zu besseren Brandklassen bei LOI und UL-94 Brandtests. / The present work demonstrates the development of fully bio-based polymeric composites. It was realized by the compounding of poly(lactic acid) and differently modified vanillin. The aim of this work was to introduce flame retardant components into PLA and to study the flame retardant mechanism. The intention of this approach is the preparation of optimized PLA composites with significantly improved flame retardant, mechanical as well as thermo-mechanical properties. The modified vanillin and the PLA composites based on those vanillin derivatives were characterized by means of SEM, EDX, FTIR, NMR, DSC, TGA, SEC and tensile test for their physical and chemical structures. UL-94 V, LOI and CCT were carried out to determine the corresponding flame retardant properties. The results showed that, the PLA/VP system represented the best overall performance. The PLA/VP composite exhibited increased toughness and significantly improved flame retardancy. In addition, two commercialized flame retardants, MMT and APP, were introduced into the PLA/VP system, respectively. It was suggested that there were synergic effects between VP and MMT as well as APP. The combined used flame retardants resulted in an improved classification in UL-94 and LOI tests.

Polypropylene (PP) has excellent mechanical and chemical properties. Thus, it is used in a wide range of applications. However, like for most polymers, the high flammability of PP limits its application in various fields requiring specific flame-retardant standards. Some of halogenated flame retardants are restricted by European Community directives ROHs, WEEE and REACH. Now metallic hydroxides flame retardants are widely used in industry, but the high loading (about 60 wt %) seriously destroys the mechanical properties of polymeric materials. To improve the performance of flame retardant polymers, an environment-friendly electron beam (EB) technology has been successfully used in modifying flame retardant and polymer matrix. In this work, high efficient functional intumescent flame retardants and functional surfactant are designed and prepared for EB technology. In-depth studies the thermal stability, fire behavior and mechanical properties of these flame retardant PP composites have been studied. The possible graft-linking and cross-linking mechanisms of such EB modified composites can be well established. Specially, it is shown that the novel surfactant has better thermal stability in comparison to traditionally used modifiers. Another part of this work deals with the exploration of novel allylamine polyphosphate (AAPP) as flame retardant crosslinker for PP by electron beam (EB) treatment. Multifunctional AAPP showed unique efficient intumescent flame retardant properties. The limiting oxygen index (LOI) value and the effective melt drop resistance in UL-94 test of multifunctional flame retardant PP composites is greatly enhanced. In the cone calorimeter test, a reduction of peak heat release rate, total heat release and smoke production is achieved. Moreover, EB treatment increased the thermal stability of these designed flame retardant PP composites. Furthermore, AAPP provided an excellent quality of char residue in the combustion stage due to P−N−C and P−O−C structure. In addition, synergistic mechanism of AAPP with montmorillonite (MMT) was explored. Finally, different EB parameters have been used to modify fire retardant polymer nanocomposites. The effects of EB treatment on thermal stability, fire behavior and mechanical properties of fire retardant PP nanocomposites have been discussed. The heat release, the production of toxic gases and the mass loss of EB modified fire retardant PP nanocomposites are delayed in accordance to the result of cone calorimeter test. Based on these results high performance fire retardant polymer nanocomposites can be developed for industrial applications such as insulated material of wire, cable, etc.

Polypropylene (PP) has excellent mechanical and chemical properties. Thus, it is used in a wide range of applications. However, like for most polymers, the high flammability of PP limits its application in various fields requiring specific flame-retardant standards. Some of halogenated flame retardants are restricted by European Community directives ROHs, WEEE and REACH. Now metallic hydroxides flame retardants are widely used in industry, but the high loading (about 60 wt %) seriously destroys the mechanical properties of polymeric materials. To improve the performance of flame retardant polymers, an environment-friendly electron beam (EB) technology has been successfully used in modifying flame retardant and polymer matrix. In this work, high efficient functional intumescent flame retardants and functional surfactant are designed and prepared for EB technology. In-depth studies the thermal stability, fire behavior and mechanical properties of these flame retardant PP composites have been studied. The possible graft-linking and cross-linking mechanisms of such EB modified composites can be well established. Specially, it is shown that the novel surfactant has better thermal stability in comparison to traditionally used modifiers. Another part of this work deals with the exploration of novel allylamine polyphosphate (AAPP) as flame retardant crosslinker for PP by electron beam (EB) treatment. Multifunctional AAPP showed unique efficient intumescent flame retardant properties. The limiting oxygen index (LOI) value and the effective melt drop resistance in UL-94 test of multifunctional flame retardant PP composites is greatly enhanced. In the cone calorimeter test, a reduction of peak heat release rate, total heat release and smoke production is achieved. Moreover, EB treatment increased the thermal stability of these designed flame retardant PP composites. Furthermore, AAPP provided an excellent quality of char residue in the combustion stage due to P−N−C and P−O−C structure. In addition, synergistic mechanism of AAPP with montmorillonite (MMT) was explored. Finally, different EB parameters have been used to modify fire retardant polymer nanocomposites. The effects of EB treatment on thermal stability, fire behavior and mechanical properties of fire retardant PP nanocomposites have been discussed. The heat release, the production of toxic gases and the mass loss of EB modified fire retardant PP nanocomposites are delayed in accordance to the result of cone calorimeter test. Based on these results high performance fire retardant polymer nanocomposites can be developed for industrial applications such as insulated material of wire, cable, etc.