Thesis (M.S.)--West Virginia University, 2002. / Title from document title page. Document formatted into pages; contains xix, 130 p. : ill. (some col.). Vita. Includes abstract. Includes bibliographical references (p. 98-101).

The U.S. glass industry is a $28 billion enterprise and millions of tons of glasses are melted each day by different heating techniques, such as conventional oil fired furnaces or via electrical heating. The share of electrical heating is bound to rise steadily because it is cleaner and more energy efficient. Due to this situation molybdenum will play a significant role in electrical glass melting, since it is the most frequently used electrode material to deliver the electricity into the glass melts. Although it has a high melting point, high electrical and thermal conductivity and a low coefficient of expansion, molybdenum electrodes fail because of lack of sustainability during the glass melting process. Melt reaction with electrodes is the fundamental barrier to higher melting temperatures. Glass manufacturers have suggested that the need for better performance of molybdenum electrodes will see a rapid advancement in the use of electric heating system in the U.S. This work first focused on post-mortem analysis on used molybdenum electrodes with and without the current load in order to establish failure mechanisms for molybdenum during glass melting. It was determined that service life of molybdenum electrodes are limited by poor oxidation and corrosion resistance of molybdenum with redox reactions. Various studies have shown that the failure mode for molybdenum electrodes is a complex phenomenon. It depends on chemical composition of the electrode, current density and frequency, and chemical composition of the glass melt, specifically polyvalent ions that may be present in the melt. In this work, the MoSiB coating was validated as a promising protection for molybdenum from oxidation attack. Several molybdenum and molybdenum based-alloy electrodes were tested in different molten glasses in the remelter furnace to optimize the structural characteristics that are needed in Mo electrodes. Moreover, the quantitative data and fundamental knowledge gained in this work is being applied for molybdenum electrode production to extend its service life and also improve its quality.

Thesis (M.S.)--West Virginia University, 2007. / Title from document title page. Document formatted into pages; contains vii, 100 p. : ill. (some col.). Includes abstract. Includes bibliographical references (p. 70-71).

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Thesis (M.S.)--West Virginia University, 2001. / Title from document title page. Document formatted into pages; contains xvi, 110 p. : ill. (some col.). Vita. Includes abstract. Includes bibliographical references (p. 81-82).

Thesis (Ph. D.)--West Virginia University, 2000. / Title from document title page. Document formatted into pages; contains x, 153 p. : ill. (some col.). Includes abstract. Includes bibliographical references (p. 150-153).

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Thesis (M.S.)--West Virginia University, 2004. / Title from document title page. Document formatted into pages; contains xiv, 78 p. : ill. (some col.). Includes abstract. Includes bibliographical references (p. 64-66).

L'objectif de cette thèse est l'étude de la population de bulles générée entre deux morceaux de verre mis en contact et portés à 1100 °C sans matières premières. Comprendre la transition gaz dissous/gaz est un sujet scientifique majeur, par ailleurs les bulles sont le principal défaut dans les verres industriels et la quantité de verre recyclé introduite dans les fours est destinée à augmenter. Nous étudions la vie d'une bulle de sa nucléation à sa remontée dans le verre fondu en passant par sa croissance. Nous montrons que la nucléation homogène n'existe pas dans un verre car les réactions chimiques ne génèrent pas les sursaturations suffisantes. L'écoulement du verre après la transition vitreuse enferme des poches de gaz qui sont les précurseurs naturels des bulles. Nous modélisons la sursaturation à l'interface entre deux verres et montrons son influence sur le nombre de nuclei stables qui forment des bulles. Nous modélisons la dynamique de croissance des bulles en utilisant la même caractérisation de l'état d'oxydation que pour la nucléation. Nous constatons que la croissance des bulles à l'interface entre un verre réduit et un verre oxydé est plus rapide que celle des bulles situées dans un verre oxydé seul. Nous attribuons cette accélération à l'interaction entre les verres qui décale l'équilibre du soufre vers la formation de SO2 gazeux. Pour finir, nous présentons un montage expérimental qui permet de mesurer des champs de vitesse dans du verre grâce à l'utilisation de rayons X et à un algorithme de flot optique. Cette mesure permet d'évaluer la capacité d'une population de bulles à favoriser le mélange du verre au début de la fusion. / This thesis focuses on the bubbles population that appears between two glass pieces when heated at 1100 °C without any reactive raw materials. Understanding the mechanisms involved in the transition from dissolved gas to gas is still a fundamental issue of materials science. Industrially, bubbles are the major sources of defects in the final glass product and the amount of recycled glass introduced in glass furnaces will likely increase.We have studied the life of a bubble at different times, from its creation to its growth behavior, and to its rise in the molten glass. We show that homogeneous nucleation cannot exist in molten glass because chemical reactions are not able to generate the needed supersaturations by themselves. Thus, right after glass transition, glass flow is responsible for the entrapment of gas pockets, which then become natural precursors of bubbles.We model the supersaturation at the interface between two glasses, and we show its influence over the number of stable nuclei that can form bubbles.We also model the growth dynamic by using the same characterization of glasses' oxidation states than for nucleation. We experimentally show that bubbles located at the interface between a reduced glass and an oxidized glass grow faster than bubbles located in an oxidized glass only. The main effect of the interaction between the two glasses is to move the sulfur equilibrium towards the formation of gaseous SO2.Finally, using X-rays and an optical flow algorithm, we present a new experimental setup which measure velocity fields in an opaque medium to assess bubbles ability to promote glass mixing.

Abstract This thesis describes a detailed investigation of new glass 10Li₂O−10Na₂O−20K₂O−60MoO₃ (LNKM), ceramic (α-MoO₃) and ceramic-commercial glass (PZ29-GO17, rutile TiO₂-GO17) composites to satisfy the future requirements for ultra-low fabrication temperature materials and their associated processes. The initial part of the thesis is devoted to the development of the LNKM glass by a glass-melting and quenching process, followed by an investigation into its structural, microstructural and microwave dielectric properties. The prepared glass had ultra-low glass transition and melting temperatures of 198 and 350 °C, respectively. The glass pellet heat-treated at 300 °C had a relative permittivity (εr) of 4.85 and a dielectric loss (tan δ) of 0.0009 at 9.9 GHz. The temperature dependence of the relative permittivity was (τε) 291 ppm/°C. Another part of the work concerns α-MoO₃ ceramic, its preparation by uniaxial pressing and sintering at 650 °C followed by an investigation of its structural, microstructural, thermal and microwave dielectric properties. It had an εr of 6.6, tan δ of 0.00013 (at 9.9 GHz) and τε of 140 ppm/°C. In addition to this, a functional ultra-low temperature co-fired composite was developed based on commercial PZ29 and 50 wt.% of GO17 glass followed by tape casting and co-firing with Ag at 450 °C. The average values of the piezoelectric (d₃₃) and voltage (g₃₃) coefficients were 17 pC/N and 30 mV/N, respectively. The sintered sample had an average CTE value of 6.9 ppm/°C measured in the temperature range of 100–300 °C. The εr and tan δ of the sintered substrates were 57.8 and 0.05 at 2.4 GHz, respectively. Additionally, a new ceramic-glass composite was developed using rutile TiO₂-GO17, and co-fired with Ag at 400 °C. It had an average CTE value of 8.3 ppm/°C measured in the temperature range of 100–300 °C. This composite substrate showed εr of 15.5 and tan δ 0.003, at 9.9 GHz. Moreover, it also had τε of -400 ppm/°C at 9.9 GHz measured in the temperature range of −40 to 80 °C. The findings of the thesis reveal the feasibility of the ultra-low temperature co-fired ceramic (ULTCC) technology for high-frequency telecommunication devices as well as for electronics packages. Additionally, a first step to develop functional ULTCC has been taken. / Tiivistelmä Tässä väitöskirjassa kuvataan uuden lasin 10Li₂O−10Na₂O−20K₂O−60MoO₃ (LNKM), keraamin (α-MoO₃) sekä keraami-lasi (PZ29-GO17, rutiili TiO₂-GO17) komposiittien tutkimustulokset, jotka mahdollistavat tulevaisuuden sähkökeraamisten materiaalien ja komponenttien valmistuksen ultra-matalissa valmistuslämpötiloissa. Väitöskirjan alkuosa keskittyy LNKM lasin kehitykseen lasin sulatus- ja karkaisuprosessilla, sekä tämän materiaalin mikrorakenteen sekä mikroaaltoalueen dielektristen ominaisuuksien tarkasteluun. Valmistetulla lasilla oli ultra-matala lasittumislämpötila 198 °C sekä sulamislämpötila 350 °C. Lasipelletin, joka lämpökäsiteltiin 300 °C:ssa, suhteellinen permittiivisyys (εr) oli 4,85 ja dielektriset häviöt (tan δ) 0,0009 9,9 GHz taajuudella. Suhteellisen permittiivisyyden lämpötilariippuvuus (τε) oli 291 ppm/°C. Toinen osa työtä käsittelee α-MoO₃ keraamia, josta valmistettiin näytteet mikrorakenne ja mikroaaltoalueen dielektristen ominaisuuksien tutkimuksiin aksiaalisella puristuksella ja sintraamalla 650 °C:ssa. Valmistetun materiaalin suhteellinen permittiivisyys oli 6,6, häviöt 0,00013 (9,9 GHz:ssa) ja permittiivisyyden lämpötilariippuvuus 140 ppm/°C. Näiden lisäksi kehitettiin toiminnallinen ultra-matalan lämpötilan yhteissintrattu komposiitti perustuen kaupalliseen pietsosähköiseen keraamiin (PZ29) ja lasiin (GO17). Komposiitista valmistetiin monikerrosrakenne nauhavalulla ja yhteissintraamalla hopeaelektrodien kanssa 450 °C:ssa. Keskimääräiset arvot pietsosähköiselle varausvakiolle (d₃₃) sekä jännitevakiolle (g₃₃) olivat 17 pC/N ja 30 mV/N. Sintratun näytteen keskimääräinen lämpölaajenemiskerroin oli 8,3 ppm/°C lämpötila-alueella 100–300 °C. Tämän komposiittisubstraatin suhteellinen permittiivisyys oli 15,5 ja häviötangentti 0,003 9,9 GHz:n taajuudella. Lisäksi suhteellisen permittiivisyyden lämpötilariippuvuus oli -400 ppm/°C samalla 9,9 GHz:n taajuudella, kun lämpötilan mittausalue oli −40–80 °C. Tämän väitöstyön tulokset osoittavat ultra-matalan lämpötilan yhteissintrattavan keraamiteknologian (ULTCC) soveltuvuuden korkean taajuuden tietoliikennesovelluksiin ja elektroniikan pakkausteknologiaan. Lisäksi työssä on otettu ensimmäiset askeleet funktionaalisten ULTCC materiaalien kehittämiseksi.