D. Tech. Chemical Engineering / Aims of this research project was to add value to largely wasted South African sawdust by development of low-cost AC of high efficiency for removal of toxic Cr (VI), phenol and glutaraldehyde from dilute aqueous media. The main objectives of the research project were: a) To develop low-cost AC based on South African P. patula sawdust using economical physical superheated steam activation.Characterization of carbon samples for selection of optimum preparation conditions for development of low-cost AC of effective microporosity mesoporosity and surface functionality for enhanced adsorption capacity of Cr (VI) and/or phenol and/or glutaraldehyde from dilute aqueous solution. Acid-amine surface groups modification of optimally developed AC for further enhancement of adsorption capacity for mixed polarized glutaraldehyde molecules from aqueous solution. b) To evaluate the aqueous phase batch adsorption properties of developed AC for Cr (VI) and phenol and, of acid-amine modified developed AC for glutaraldehyde. Determination of optimum pH for adsorption; accurate adsorption isotherm modelling for determination of maximum adsorption capacity, comparison of maximum adsorption capacities for Cr (VI) and phenol of developed AC with commercial AC and literature ACs, and attempt to establish average micropore size for enhanced capacity for Cr (VI) and phenol from dilute aqueous solution.Kinetics reaction and diffusion modelling for determination of adsorption rate constants and diffusion parameters; and determination of adsorption thermodynamic parameters.Evaluation of equilibrium selectivity of developed AC for Cr (VI) and/or phenol in binary aqueous solutions. c) To evaluate aqueous phase fixed-bed adsorption characteristics of developed AC for single Cr (VI) and mixed solution using Rapid Small Scale column Tests (RSSCTs). Generation of breakthrough curves at optimum adsorption conditions for evaluation of column performance indicators at different process conditions, bed regeneration-reusability potential, and dynamic adsorption selectivity of developed AC for Cr (VI) from solution of base metals. Determination of column diffusion parameters; accurate mass transfer and empirical modelling of breakthrough data; determination of applicable RSSCT scaling equation; and optimization of breakthrough data for accurate RSSCT scale-up.