Powered prostheses are at the forefront of prosthetic technology, improving functionality by providing positive power to joints in the absence of native anatomy. Currently, there is no commercially available powered solution for hip-level amputees, and most hip prostheses are mounted to the front of the prosthetic socket. This thesis designed, fabricated, and tested a novel Laterally Mounted Powered Hip Joint (LMPHJ) that augments user gait to promote improved walking patterns. The LMPHJ attaches to the lateral side of the prosthetic socket, locating the hip centre of rotation closer to the anatomical location while ensuring user safety and stability. The new design locates the motor and all electronics in the thigh area, thereby maintaining a low profile while transmitting the required hip moments to the joint centre of rotation. A prototype was designed and manufactured to evaluate LMPHJ performance. Mechanical testing followed the ISO 15032:2000 standard and successfully demonstrated the joint's resistance to everyday loading conditions. Functional testing involved integrating the LMPHJ, Ossur Rheo Knee, and Ossur Pro-Flex XC with a prosthesis simulator that allowed three able-bodied participants to walk with the powered prosthesis successfully. This validated the mechanical design for walking over level ground and demonstrated that the LMPHJ is ready for next phase evaluation with hip disarticulation amputee participants.

Hip disarticulations and hemipelvectomies are the highest level of lower limb amputations. As such, these amputations create ambulation difficulties and current prosthetic solutions are limited. Powered prosthetic joints have successfully improved lower limb amputee gait; however, no powered hip joints are available on the market. This thesis presents the design and evaluation of a microprocessor-controlled powered hip joint for hip-level amputees. A rope and pulley system was used to transmit power from an actuator located at the prosthetic thigh to rotate the prosthetic leg around an anteriorly-located prosthetic hip joint. The pulley system features an innovative tensioning system using multiple keyways, allowing the system to be tensioned without external tensioning devices. The powered hip prosthesis passed ISO 15032:2000 mechanical strength tests that simulated 100 kg user loads. The joint was also tested by able-bodied individuals using a hip disarticulation simulator to walk with the powered hip-knee-ankle-foot prosthesis. Though the participants had asymmetrical gait with shorter intact-side swing time, the device successfully allowed the participants to ambulate. The final device weighed 3.9 kg and respected geometric design constraints to fit comfortably under pants. Future work is needed to implement a gait control system, resolve a rope slack issue, and test the device with hip-level amputees.

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