The paper describes the design of a prototype vehicle used by Dana Holding Corporation as a mobile laboratory for the development of Spicer® PowerBoost® hydraulic-hybrid powertrain technology. A telehandler vehicle was selected due to its versatility. Starting from the high-level requirements, design choices from the powertrain layout to the control architecture are discussed. The hydraulic-hybrid powertrain system is described, and its performance is analyzed based on representative driving cycles.

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The focus of the present contribution is hydraulic energy recovery by means of hydropneumatic multi-chamber accumulators. A simulation study is presented comparing two different multi-chamber accumulator concepts for energy recovery in an exemplary load case involving a forklift mast. The first concept is based on the “Double Piston Accumulator” /1/. It is compared to the so-called “Digital Accumulator” /2/. Both similarities and differences of the two concepts are discussed in the presentation.

This paper is presenting the application of Power Regenerative Boom(PRB) system to excavator. In order to increase the fuel efficiency of the excavator, potential energy of the front structure is recuperated by the hydraulic hybrid system with electric-hydraulic control, during boom down motion. Charged energy into accumulator is reused after boom down motion, the pressurized oil goes to hydraulic motor. The hydraulic motor is mounted on the engine PTO(Power Take-Off), therefore output torque of the hydraulic motor assists the diesel engine directy, it leads to decrease fuel consumption of diesel engine. After the system design and simulation investigation, the presented system was installed into Doosan’s 38ton excavator, DX380LC-3 model, and the energy saving result was verified by a digging and dumping repetition test. The test result shows that fuel consumption was dramatically decreased by 5.0 L/hr compared to the standard DX380LC-3.

A rear loading refuse truck was simulated with a conventional and hydraulic hybrid configuration. Models for the hydraulic hybrid components were developed to simulate the system. A control algorithm was developed using a stochastic dynamic programming approach. The results did not match those that are advertised by the commercially available systems, but reasons for this deviation are discussed. The predicted improvement in fuel economy ranged from 1% to 15% depending on variance in drive cycle and vehicle weight. A brief analysis of the cost of the hybrid system was also conducted based on an estimated drive cycle. This analysis showed that, at current fuel prices of about $4.00/gallon, the system may not make financial sense for a 10 year period of ownership. / text

The paper describes the design of a prototype vehicle used by Dana Holding Corporation as a mobile laboratory for the development of Spicer® PowerBoost® hydraulic-hybrid powertrain technology. A telehandler vehicle was selected due to its versatility. Starting from the high-level requirements, design choices from the powertrain layout to the control architecture are discussed. The hydraulic-hybrid powertrain system is described, and its performance is analyzed based on representative driving cycles.

The focus of the present contribution is hydraulic energy recovery by means of hydropneumatic multi-chamber accumulators. A simulation study is presented comparing two different multi-chamber accumulator concepts for energy recovery in an exemplary load case involving a forklift mast. The first concept is based on the “Double Piston Accumulator” /1/. It is compared to the so-called “Digital Accumulator” /2/. Both similarities and differences of the two concepts are discussed in the presentation.

This paper is presenting the application of Power Regenerative Boom(PRB) system to excavator. In order to increase the fuel efficiency of the excavator, potential energy of the front structure is recuperated by the hydraulic hybrid system with electric-hydraulic control, during boom down motion. Charged energy into accumulator is reused after boom down motion, the pressurized oil goes to hydraulic motor. The hydraulic motor is mounted on the engine PTO(Power Take-Off), therefore output torque of the hydraulic motor assists the diesel engine directy, it leads to decrease fuel consumption of diesel engine. After the system design and simulation investigation, the presented system was installed into Doosan’s 38ton excavator, DX380LC-3 model, and the energy saving result was verified by a digging and dumping repetition test. The test result shows that fuel consumption was dramatically decreased by 5.0 L/hr compared to the standard DX380LC-3.

No description available.

No description available.