No description available.

<p>The thesis is based in a constructed light vehicle that must be improved by adding a hydraulic energy recovery system. This vehicle named as TrecoLiTH, participated in the Formula Electric and Hybrid competition (Formula EHI) 2009 in Italy -Rome- and won several awards.</p><p>This system consists in two hydraulic motors hub mounted which are used to store fluid at high pressure in an accumulator when braking. Through a valve the pressure will flow from the high pressure accumulator to the low pressure one, and consequently the vehicle will get extra acceleration.</p><p>This thesis consists in finishing the assembly and testing it, as the main idea was already thought and some of the necessary parts were acquired before. Firstly, a quick overview of the bike is done and the current state of it at the end of the thesis is discussed. After that, the mechanism used to actuate the system is developed and explained, with which some CAD software was used to design and make some FEA. Straight afterwards the work focused on the tests and its development. A quick discussion about what tests should be done, the preparations and also the way that some measurements were done is commented. In order to do these measurements a data acquisition device and some software to deal with it was used.</p><p>Thereupon, calculations to know if the system auto-compensates the weight added, causing more rolling resistance, and the oil frictions are done. In this part the performance and reliability of the system is discussed, as well as the feelings of the driver. Finally, improvements and possible modifications are listed with the aim of upgrade the vehicle, the system and the way of work.</p>

The thesis is based in a constructed light vehicle that must be improved by adding a hydraulic energy recovery system. This vehicle named as TrecoLiTH, participated in the Formula Electric and Hybrid competition (Formula EHI) 2009 in Italy -Rome- and won several awards. This system consists in two hydraulic motors hub mounted which are used to store fluid at high pressure in an accumulator when braking. Through a valve the pressure will flow from the high pressure accumulator to the low pressure one, and consequently the vehicle will get extra acceleration. This thesis consists in finishing the assembly and testing it, as the main idea was already thought and some of the necessary parts were acquired before. Firstly, a quick overview of the bike is done and the current state of it at the end of the thesis is discussed. After that, the mechanism used to actuate the system is developed and explained, with which some CAD software was used to design and make some FEA. Straight afterwards the work focused on the tests and its development. A quick discussion about what tests should be done, the preparations and also the way that some measurements were done is commented. In order to do these measurements a data acquisition device and some software to deal with it was used. Thereupon, calculations to know if the system auto-compensates the weight added, causing more rolling resistance, and the oil frictions are done. In this part the performance and reliability of the system is discussed, as well as the feelings of the driver. Finally, improvements and possible modifications are listed with the aim of upgrade the vehicle, the system and the way of work.

Emissions of non-road machines are reduced by precise control of combustion process inside the engine and by after-treatment systems. One additional measure is the hybridization of the powertrain, which can be used to stabilize the engine load. This reduces harmful emissions because most nitrogen oxide emissions and particle emissions are related to sudden load and speed changes of the engine. In this study, four different hydraulic hybrid systems and their emission reduction potential are tested in one case study of a forwarder. The comparison study was done using a hardware-in-the-loop system (HIL) that consisted of a real-time simulation model, hydraulic secondary controlled loading system, real diesel engine, and emission measurement systems. The most efficient system (i.e., the system with the lowest fuel consumption) was the Four-pressure system. However, the difference between this system and the second-best system was negligible, and fuel consumption was about 40% less than with the reference system (a load-sensing system). Results showed that absolute emissions can be reduced by hybridization. Nitrogen oxide emissions were 15 25% lower and particulate matter emissions were 60 75% lower. The Four-pressure system had the lowest emissions. All studied hybrid systems resulted in reduction in fuel consumption and harmful emissions in the studied use case.

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The paper presents the development methodology of a hydrostatic pump/motor for use in Parker Hannifin’s advanced series hydraulic hybrid transmissions for medium and heavy duty commercial vehicles. With Parker’s established bent-axis pump/motor technology for heavy duty mobile applications as a basis, it describes the main stages of further development and qualification for demanding automotive main drive transmissions. Parker’s APQP based, customer focused product development model was employed for this development which resulted in the variable bent-axis pump/motor C24 for open circuit hydrostatic transmissions. Positive customer results from a large fleet of in-service refuse collection trucks and parcel delivery vans with Parker advanced hydraulic hybrid drive systems using C24 pumps/motors serve as evidence of Parker’s product development model effectiveness. High reliability, good fuel economy, increased productivity and long brake life of the vehicles can directly be traced back to the streamlined, front-loaded and iterative development model.

In recent years many companies have investigated the use of hybrid technology due to the potential of increasing the driveline’s efficiency and thus reducing fuel consumption. Previous studies show that hydraulic hybrid technology can be favourable to use in construction machinery such as wheel loaders, which often operate in repetitive drive cycles and have high transient power demands. Parallel as well as Series hybrid configurations are both found suitable for wheel loader applications as the hybrid configurations can decrease the dependency on the torque converter. This project has investigated a novel hydraulic hybrid concept which utilizes the wheel loaders auxiliary pump as a supplement to enable both Series and Parallel hybrid operation. Impact of accumulator sizes has also been investigated, for which smaller accumulator sizes resembles a hydrostatic transmission. The hybrid concept has been evaluated by developing a wheel loader simulation model and a control system based on a rule-based energy management strategy. Simulation results indicate improved energy efficiency of up to 18.80 % for the Combined hybrid. Moreover, the accumulator sizes prove to have less impact on the energy efficiency. A hybrid system with decreased accumulator sizes shows improved energy efficiency of up to 16.40 %.

This thesis (1) reports the development of simulation tools and control strategies for optimizing hybrid electric vehicle (HEV) energy management, and (2) reports the design and testing of a hydraulic hybrid school bus (HHB) prototype. A hybrid vehicle is one that combines two or more energy sources for use in vehicle propulsion. Hybrid electric vehicles have become popular in the consumer market due to their greatly improved fuel economy over conventional vehicles. The control strategy of an HEV has a paramount effect on its fuel economy performance. In this thesis, backward-looking and forward-looking simulations of three HEV architectures (parallel, power-split and 2-mode power-split) are developed. The Equivalent Cost Minimization Strategy (ECMS), which weights electrical power as an equivalent fuel usage, is then studied in great detail and improvements are suggested. Specifically, the robustness of an ECMS controller is improved by linking the equivalence factor to dynamic programming and then further tailoring its functional form. High-fidelity vehicle simulations over multiple drive-cycles are performed to measure the improved performance of the new ECMS controller, and to show its potential for online application. While HEVs are prominent in the consumer market and studied extensively in current literature, hydraulic hybrid vehicles (HHVs) only exist as heavy utility vehicle prototypes. The second half of this thesis reports design, construction, and testing of a hydraulic hybrid school bus prototype. Design considerations, simulation results, and preliminary testing results are reported, which indicate the strong potential for hydraulic hybrids to improve fuel economy in the school bus vehicle segment.

The paper presents the development methodology of a hydrostatic pump/motor for use in Parker Hannifin’s advanced series hydraulic hybrid transmissions for medium and heavy duty commercial vehicles. With Parker’s established bent-axis pump/motor technology for heavy duty mobile applications as a basis, it describes the main stages of further development and qualification for demanding automotive main drive transmissions. Parker’s APQP based, customer focused product development model was employed for this development which resulted in the variable bent-axis pump/motor C24 for open circuit hydrostatic transmissions. Positive customer results from a large fleet of in-service refuse collection trucks and parcel delivery vans with Parker advanced hydraulic hybrid drive systems using C24 pumps/motors serve as evidence of Parker’s product development model effectiveness. High reliability, good fuel economy, increased productivity and long brake life of the vehicles can directly be traced back to the streamlined, front-loaded and iterative development model.

In contrast to constant operating states, particle and NOx emissions of internal combustion engines are significantly higher during transient operating states, which occur repeatedly at working cycles of mobile machines. This paper therefore deals with the conception, development and testing of hydraulic hybrid systems to reduce these emissions by phlegmatization of the engine. A wheel loader with its machine-typical working cycle serves as an example for the investigation of the benefits of such a system. Therefore, model based development techniques are used. In a holistic machine simulation, four different typical wheel loader cycles were carried out and the optimum size of the hydraulic accumulator for the hybrid system is identified by a parameter variation. The lowest emitted emissions and the smallest construction dimensions are the key elements for the accumulator selection. With an optimal hydraulic accumulator, a reduction in particle emissions of up to 29.4 % is achieved in one of the cycles investigated.