Hypersonic vehicles are exposed to severe heating loads during their flight in the atmosphere. In order to minimize the heating problem, a variety of cooling techniques are presently available for hypersonic blunt bodies. Introduction of a forward-facing cavity in the nose tip of a blunt body configuration of hypersonic vehicle is one of the most simple and attractive methods of reducing the convective heating rates on such a vehicle. In addition to aerodynamic heating, the overall drag force experienced by vehicles flying at hypersonic speeds is predominate due to formation of strong shock waves in the flow. Hence, the effective management of heat transfer rate and aerodynamic drag is a primary element to the success of any hypersonic vehicle design. So, precise information on both aerodynamic forces and heat transfer rates are essential in deciding the performance of the vehicle. In order to address the issue of both forces and heat transfer rates, right kind of measurement techniques must be incorporated in the ground-based testing facilities for such type of body configurations. Impulse facilities are the only devices that can simulate high altitude flight conditions. Uncertainties in test flow conditions of impulse facilities are some of the critical issues that essentially affect the final experimental results. Hence, more reliable and carefully designed experimental techniques/methodologies are needed in impulse facilities for generating experimental data, especially at hypersonic Mach numbers. In view of the above, an experimental program has been initiated to develop novel techniques of measuring both the aerodynamic forces and surface heat transfer rates. In the present investigation, both aerodynamic forces and surface heat transfer rates are measured over the test models at hypersonic Mach numbers in IISc hypersonic shock tunnel HST-2, having an effective test time of 800 s. The aerodynamic coefficients are measured with a miniature type accelerometer based balance system where as platinum thin film sensors are used to measure the convective heat transfer rates over the surface of the test model. An internally mountable accelerometer based balance system (three and six-component) is used for the measurement of aerodynamic forces and moment coefficients acting on the different test models (i.e., blunt cone with after body, blunt cone with after body and frustum, blunt cone with after body-frustum-triangular fins and sharp cone with after body-frustum-triangular fins), flying at free stream Mach numbers of 5.75 and 8 in hypersonic shock tunnel. The main principle of this design is that the model along with the internally mounted accelerometer balance system are supported by rubber bushes and there-by ensuring unrestrained free floating conditions of the model in the test section during the flow duration. In order to get a better performance from the accelerometer balance system, the location of accelerometers plays a vital role during the initial design of the balance. Hence, axi-symmetric finite element modeling (FEM) of the integrated model-balance system for the missile shaped model has been carried out at 0° angle of attack in a flow Mach number of 8. The drag force of a model was determined using commercial package of MSC/NASTRAN and MSC/PATRAN. For test flow duration of 800 s, the neoprene type rubber with Young’s modulus of 3 MPa and material combinations (aluminum and stainless steel material used as the model and balance) were chosen. The simulated drag acceleration (finite element) from the drag accelerometer is compared with recorded acceleration-time history from the accelerometer during the shock tunnel testing. The agreement between the acceleration-time history from finite-element simulation and measured response from the accelerometer is very good within the test flow domain. In order to verify the performance of the balance, tests were carried out on similar standard AGARD model configurations (blunt cone with cylinder and blunt cone with cylinder-frustum) and the results indicated that the measured values match very well with the AGARD model data and theoretically estimated values. Modified Newtonian theory is used to calculate the aerodynamic force coefficient analytically for various angles of attack. Convective surface heat transfer rate measurements are carried out by using vacuum sputtered platinum thin film sensors deposited on ceramic substrate (Macor) inserts which in turn are embedded on the metallic missile shaped body. Investigations are carried out on a model with and without fin configurations in HST-2 at flow Mach number of 5.75 and 8 with a stagnation enthalpy of 2 MJ/kg for zero degree angle of attack. The measured heating rates for the missile shaped body (i.e., with fin configuration) are lower than the predicted stagnation heating rates (Fay-Riddell expression) and the maximum difference is about 8%. These differences may be due to the theoretical values of velocity gradient used in the empirical relation. The experimentally measured values are expressed in terms of normalized heat transfer rates, Stanton numbers and correlated Stanton numbers, compared with the numerically estimated results. From the results, it is inferred that the location of maximum heating occurs at stagnation point which corresponds to zero velocity gradient. The heat-transfer ratio (q1/Qo)remains same in the stagnation zone of the model when the Mach number is increased from 5.75 to 8. At the corners of the blunt cone, the heat transfer rate doesn’t increase (or) fluctuate and the effects are negligible at two different Mach numbers (5.75 and 8). On the basis of equivalent total enthalpy, the heat-transfer rate with fin configuration (i.e., at junction of cylinder and fins) is slightly higher than that of the missile model without fin. Attempts have also been made to evaluate the feasibility of using forward facing cavity as probable technique to reduce the heat transfer rate and to study its effect on aerodynamic coefficients on a 41° apex angle missile shaped body, in hypersonic shock tunnel at a free stream Mach number of 8. The forward-facing circular cavities with two different diameters of 6 and 12 mm are chosen for the present investigations. Experiments are carried out at zero degree angle of attack for heat transfer measurements. About 10-25 % reduction in heat transfer rates is observed with cavity at gauge locations close to stagnation region, whereas the reduction in surface heat transfer rate is between 10-15 % for all other gauge locations (which is slightly downstream of the cavity) compared with the model without cavity. In order to understand the influence of forward facing cavities on force coefficients, measurement of aerodynamic forces and moment coefficients are also carried out on a missile shaped body at angles of attack. The same six component balance is also being used for subsequent investigation of force measurement on a missile shaped body with forward facing cavity. Overall drag reductions of up to 5 % is obtained for a cavity of 6 mm diameter, where as, for the 12 mm cavity an increase in aerodynamic drag is observed (up to about 10%). The addition of cavity resulted in a slight increase in the missile L/D ratio and did not significantly affect the missile lateral components. In summary, the designed balances are found to be suitable for force measurements on different test models in flows of duration less than a millisecond. In order to compliment the experimental results, axi-symmetric, Navier-Stokes CFD computations for the above-defined models are carried out for various angles of attack using a commercial package CFX-Ansys 5.7. The experimental free stream conditions obtained from the shock tunnel are used for the boundary conditions in the CFD simulation. The fundamental aerodynamic coefficients and heat transfer rates of experimental results are shown to be in good agreement with the predicted CFD. In order to have a feeling of the shock structure over test models, flow visualization experiments have been carried out by using the Schlieren technique at flow Mach numbers of 5.75 and 8. The visualized shock wave pattern around the test model consists of a strong bow shock which is spherical in shape and symmetrical over the forebody of the cone. Experimentally measured shock stand-off distance compare well with the computed value as well as the theoretically estimated value using Van Dyke’s theory. These flow visualization experiments have given a factual proof to the quality of flow in the tunnel test section.

Hypersonic flow is both fascinating and intriguing mainly because of presence of strong entropy and viscous interactions in the flow field. Notwithstanding the tremendous advancements in numerical modeling in the last decade separated hypersonic flow still remains an area where considerable differences are observed between experiments and numerical results. Lack of reliable data base of surface static pressures with good spatial resolution in hypersonic separated flow field is one of the main motivations for the present study. The experiments in hypersonic shock tunnels has an advantage compared to wind tunnels for simulating the total energy content of the flow in addition to the Mach and Reynolds numbers. However the useful test time in shock tunnels is of the order of few milliseconds. Hence in shock tunnel experiments it is essential to have pressure measurement devices which has special features such as small in size, faster response time and the sensors in array form with improved spatial resolutions. Micro Electro Mechanical Systems (MEMS) is an emerging technology, which holds lot of promise in these types of applications. In view of the above requirement, MEMS based pressure sensor array was developed to measure the static pressure distribution. The study is comprised of two parts: one is on the development of MEMS based pressure sensor array, which can be used for hypersonic application and other is on experimental static pressure measurement using MEMS based sensors in separated hypersonic flow over a backward facing step model. Initially a static pressure sensor array with 25 sensors was developed. The static calibration of sensor array was carried out to characterize the sensor array for various characteristic parameters. The preliminary experimental study with cluster of 25 MEMS sensor array mounted on the flat plate did not provide reliable and repeatable results, but gave valuable inputs on the typical problems of using MEMS sensors in short duration hypersonic ground test facilities like shock tunnels. Incidentally, to the best of our knowledge this is first report on use of MEMS based pressure sensors in hypersonic shock tunnel. Later cluster of 5 sensor array was developed with improved electronic packaging and surface finish. The experiments were conducted with flat plate by mounting 5 sensor array shows good agreement in static pressure measurement compared with standard sensors. In the second part of the study a backward facing step model, which simulates the typical gasdynamic flow features associated with hypersonic flow separation is designed. Backward facing step model with step height of 3 mm was mounted with sensor array along the length of model. Just after the step, static pressure measurements were carried out with MEMS sensors. It is important to note that, in the space available in backward facing step model we could mount only one conventional Kulite pressure transducer. The experiments were conducted at Mach number of 6.3 and at stagnation enthalpy of 1.5 MJ/kg in hypersonic shock tunnel (HST-5) at IISc. Based on the static pressure measurement on backward facing step, the location of separation and reattachment points were clearly identified. The static pressure values show that reattachment of flow takes place at about 7 step heights. Numerical simulations were carried out using commercial CFD code, FLUENT for flat plate and backward facing step models to compliment the experiments. The experimental tests results match well with the illustrative numerical simulations results.

In this dissertation the heat flux prediction capabilities of Residual Distribution (RD) schemes for hypersonic flow fields are investigated. Two canonical configurations are considered: the flat plate and the blunt body (cylinder) problems, with a preference for the last one. Both simple perfect gas and more complex thermo-chemical non-equilibrium (TCNEQ) thermodynamic models have been considered.<p><p>The unexpected results identified early in the investigation lead to a thorough analysis to identify the causes of the unphysical hypersonic heating.<p><p>The first step taken is the assessment of the quality of flow field and heat transfer predictions obtained with RD methods for subsonic configurations. The result is positive, both for flat plate and cylinder configurations, as RD schemes produce accurate flow solutions and heat flux predictions whenever no shock waves are present, irrespective of the gas model employed.<p><p>Subsonic results prove that hypersonic heating anomalies are a consequence of the presence of a shock wave in the domain and/or the way it is handled numerically.<p><p>Regarding hypersonic flows, the carbuncle instability is discarded first as the cause of the erroneous stagnation heating. The anomalies are shown next to be insensitive to the kind and level of dissipation introduced via the (quasi-)positive contribution P to blended B schemes. Additionally, insufficient mesh resolution locally over the region where the shock wave is captured numerically is found to be irrelevant.<p><p>Capturing the bow shock in a manner that total enthalpy is preserved immediately before and after the numerical shock wave is, on the contrary, important for correct heating prediction.<p><p>However, a carefully conceived shock capturing term is, by itself, not sufficient to guarantee correct heating predictions, since the LP scheme employed (be it stand-alone in a shock fitting context or combined into a blended scheme for a shock capturing computation) needs to be immune to spurious recirculations in the stagnation point. <p><p>Once the causes inducing the heating anomalies identified, hypersonic shocked flows in TCNEQ conditions are studied.<p><p>In order to alleviate the computational effort necessary to handle many species non-equilibrium (NEQ) models, the extension of an entropic (or symmetrizing) variables formulation RD to the nS species, two temperature TCNEQ model is accomplished, and the savings in computational time it allows are demonstrated.<p><p>The multi-dimensional generalization of Roe-like linearizations for the TCNEQ model is addressed next: a study on the existence conditions of the linearized state guaranteeing discrete conservation is conducted.<p><p>Finally, the new dissipative terms derived for perfect gas are adapted to work under TCNEQ conditions; the resulting numerical schemes are free of the temperature undershoot and Mach number overshoot problem afflicting standard CRD schemes. / Doctorat en Sciences de l'ingénieur / info:eu-repo/semantics/nonPublished

A key component of research in the aerospace industry constitutes hypersonic flights (M>5) which includes the design of commercial high-speed aircrafts and development of rockets. Computational analysis becomes more important due to the difficulty in performing experiments and reliability of its results at these harsh operating conditions. There is an increasing demand from the industry for the accurate prediction of wall-shear and heat transfer with a low computational cost. Direct Numerical Simulations (DNS) create the standard for accuracy, but its practical usage is difficult and limited because of its high cost of computation. The usage of Reynold's Averaged Navier Stokes (RANS) simulations provide an affordable gateway for industry to capitalize its lower computational time for practical applications. However, the presence of existing RANS turbulence closure models and associated wall functions result in poor prediction of wall fluxes and inaccurate solutions in comparison with high fidelity DNS data. In recent years, machine learning emerged as a new approach for physical modeling. This thesis explores the potential of employing Machine Learning (ML) to improve the predictions of wall fluxes for hypersonic turbulent boundary layers. Fine-grid RANS simulations are used as training data to construct a suitable machine learning model to improve the solutions and predictions of wall quantities for coarser meshes. This strategy eliminates the usage of wall models and extends the range of applicability of grid sizes without a significant drop in accuracy of solutions. Random forest methodology coupled with a bagged aggregation algorithm helps in modeling a correction factor for the velocity gradient at the first grid points. The training data set for the ML model extracted from fine-grid RANS, includes neighbor cell information to address the memory effect of turbulence, and an optimal set of parameters to model the gradient correction factor. The successful demonstration of accurate predictions of wall-shear for coarse grids using this methodology, provides the confidence to build machine learning models to use DNS or high-fidelity modeling results as training data for reduced-order turbulence model development. This paves the way to integrate machine learning with RANS to produce accurate solutions with significantly lesser computational costs for hypersonic boundary layer problems.

<p>  </p> <p>As space agencies look to conduct more scientific missions beyond Earth orbit, low-cost access to space becomes indispensable. Small satellites (smallsats) fulfill this need as they can be developed at a fraction of the cost of traditional large satellites. Consequently, smallsats are being envisioned for planetary science missions at several destinations including Mars. However, a significant challenge for interplanetary smallsats is performing fully-propulsive orbit insertion because modern smallsat propulsion technologies have limited total velocity change capabilities. At destinations with significant atmospheres, this challenge can be circumvented via <em>aerocapture</em>, a technique that uses a single atmospheric pass to convert a hyperbolic approach trajectory into a captured elliptical orbit. Aerocapture has been shown to enable significant propellant mass savings as compared to fully-propulsive orbit insertion, making it an attractive choice for smallsats. Performing aerocapture with smallsats requires a suitable vehicle design that satisfies the associated control requirements and volumetric constraints. To address this requirement, this dissertation proposes the <em>morphable entry system </em>(MES), a conceptual deployable entry vehicle that utilizes shape morphing to follow a desired atmospheric flight profile during aerocapture. The aerocapture performance of the MES at Mars is investigated using a six degree-of-freedom aerocapture simulation environment. The shape morphing strategy employed by the MES is shown to be feasible for targeting desired angle of attack and sideslip angle profiles that lead to successful orbit captures. Furthermore, the robustness of the MES to simulated day-of-flight uncertainties while employing angle of attack control is demonstrated through a Monte Carlo dispersion analysis. The major contributions of this research as well as areas of future work are described.</p>

Lors d’un vol hypersonique (Mach 6, 20 km d’altitude) la couche limite se développant sur l’avant-corps d’un véhicule hypersonique est laminaire. Cet état cause un désamorçage du moteur (statoréacteur) assurant la propulsion du véhicule. Pour pallier ce problème, il faut forcer la transition de la couche limite á l’aide d’un dispositif de contrôle dont l’effet est permanent (passif) ou modulable (actif) pendant le vol. Dans ce travail, nous analysons l’efficacité d’un dispositif actif d’injection d’air á la paroi pour forcer la transition de la couche limite sur un avant-corps générique. L’interaction jet d’air/couche limite est simulée numériquement avec une approche aux grandes échelles (LES). Une étude paramétrique sur la pression d’injection permet de quantifier l’efficacité du jet á déstabiliser la couche limite. L’influence des conditions de vol (altitude, Mach) sur la transition est également étudiée. Une analyse des résultats de simulation par Décomposition en Modes Dynamiques (DMD) est menée pour comprendre quels sont les modes dynamiques responsables de la transition et les mécanismes sous-jacents. Des essais dans la soufflerie silencieuse de l’université de Purdue (BAM6QT) ont été effectués pour tester expérimentalement l’efficacité des dispositifs passifs (rugosité isolée en forme de losange) et actifs (mono-injection d’air) pour faire transitionner la couche limite. Une peinture thermo-sensible et des capteurs de pression (PCB, Kulite) ont été utilisés pour déterminer la nature de la couche limite. Les résultats de ce travail montrent qu’une injection sonique suffit pour forcer la couche limite. On observe des essais, que pour une même hauteur de pénétration, les rugosités isolées sont moins efficaces que les jets (mono injection) pour déstabiliser la couche limite. / During a hypersonic flight (Mach 6, 20 km altitude), the boundary layer developing on the forebody of a vehicle is laminar. This state may destabilize the scramjet engine propelling the vehicle. To overcome this problem during the flight, the boundary layer transition has to be forced using a control device whose effect is fixed (passive) or adjustable (active). In this work, we analyze the efficiency of a jet in crossflow in forcing the boundary layer transition on a generic forebody. The flow is computed with a Large Eddy Simulations (LES) approach. A parametric study of the injection pressure allows the efficiency of the jet in tripping the boundary layer to be quantified. The influence of flight conditions (Mach, altitude) on the transition is also studied. Dynamic Mode Decomposition (DMD) is applied to the simulation results to determine the transition leading to dynamic modes and to understand underlying transition mechanisms. Experiments in the Purdue University quiet wind tunnel (BAM6QT) were performed to quantify the efficiency of a passive transition device (diamond roughnesses) and an active transition device (single air jet) in tripping the boundary layer. A thermo-sensitive paint and pressure transducers (Kulite, PCB) were used to determine the state of the boundary layer on the generic forebody. Experimental and numerical results show a sonic injection is sufficient to induce transition. We observe from the experiments that for the same penetration height, a single roughness is less efficient than a single air jet in destabilizing the boundary layer.

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